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Kollmorgen AKM22E-ANS2R-00

Product Brief

Small-frame high-speed low-inertia AC permanent magnet synchronous servo motor optimized for ultra-high dynamic positioning and rapid cycle automation equipment; ANS2R suffix integrates 23-bit EnDat 2.2 absolute encoder and 24VDC spring-applied holding brake, fully plug-and-play compatible with AKD series low/high voltage servo drives.

Detailed content

Technical & Performance Specifications

  • Stator Winding Rated Voltage: 480 VAC three-phase high-voltage industrial power grid matching
  • Continuous Rated Stall Torque: 1.8 Nm
  • Peak Overload Torque: 5.4 Nm (300% short-time overload capacity, max 8s continuous overload)
  • Max Rated Continuous Rotational Speed: 8000 RPM
  • Frame Size: AKM22 small compact frame, square front flange dimension 70 mm
  • Suffix ANS2R Hardware Definition:

    A = Standard 480VAC high-voltage stator winding

    N = Single cable power + encoder combined connector

    S2 = 23-bit EnDat 2.2 single-turn absolute digital encoder

    R = 24VDC spring-applied electromagnetic holding brake

  • Shaft & Seal Configuration: Smooth solid output shaft, double-lip fluorine rubber IP65 shaft sealing ring
  • Insulation Class: Class F (Max winding operating temperature 155°C)
  • Environmental Protection Rating: Motor main housing IP65, front shaft output end IP67
  • Shaft Static Axial Allowable Load: 180 N continuous static load
  • Shaft Static Radial Allowable Load: 260 N continuous static load
  • Operating Ambient Temperature Range: -5°C ~ +40°C full rated torque output; 6% torque derate per 1000 m altitude above sea level
  • Storage Temperature Range: -40°C ~ +85°C

Functional Features

  1. High-grade sintered NdFeB rare-earth permanent magnet rotor delivers ultra-low rotor inertia for ultra-fast acceleration and deceleration motion cycles
  2. 23-bit EnDat 2.2 single-turn absolute encoder stores absolute rotor position data without backup battery, eliminates homing procedure after full power cut-off restart
  3. R suffix integrated 24VDC spring-applied holding brake locks motor shaft upon brake power de-energized, zero-backlash static positioning without sustained power consumption
  4. Double-lip fluorine rubber shaft sealing ring blocks workshop dust, coolant mist and light liquid splashing from internal bearing assembly
  5. Class F high-temperature insulation enables continuous full-load operation without winding thermal degradation under 40°C ambient temperature
  6. Single combined power + encoder cable connector reduces wiring quantity and cabinet cable clutter compared to dual separate cable connectors
  7. Ultra-low cogging torque electromagnetic design achieves vibration-free smooth low-speed rotation for precision positioning equipment

Material Composition

  • Motor Housing: Thin die-cast aluminum alloy with radial cooling fin structure, black hard anodic anti-corrosion coating
  • Rotor Assembly: Stacked silicon steel core embedded with sintered NdFeB rare-earth permanent magnet rings
  • Stator Winding: Class F high-temperature enameled copper wire with vacuum epoxy impregnation insulation treatment
  • Output Shaft: 4340 quenched and tempered alloy steel shaft with surface wear hardening polishing treatment
  • Bearing Set: Double sealed light-duty angular contact ball bearings filled with high-temperature synthetic grease
  • Feedback Unit: Hermetically sealed metal alloy EnDat encoder housing mounted on motor rear end cap
  • Brake Assembly: Cast aluminum alloy brake shell, wear-resistant metal friction disc, copper electromagnetic coil spring compression structure

Structural Characteristics

  1. Compact 70 mm square front flange mounting layout with four symmetrical fixing bolt holes for miniature automation fixture installation
  2. Full radial external cooling fin housing for passive natural convection heat dissipation during continuous high-speed operation
  3. Rear end cap fully enclosed encoder and brake compartment isolated from motor main cavity to prevent metal chip and dust contamination
  4. Single combined quick-disconnect connector on motor side wall integrating three-phase power output and encoder feedback signal pins
  5. Front double-lip fluorine rubber shaft sealing ring installed at shaft output end to upgrade environmental protection performance
  6. Standard smooth solid output shaft compatible with clamp-type elastic couplings and timing belt pulleys

Working Principle

  1. AKD series high-voltage servo drive outputs three-phase sinusoidal variable-frequency AC current to motor stator winding coils
  2. Rotating electromagnetic field generated by stator windings interacts with rotor embedded NdFeB permanent magnet ring to produce continuous high-dynamic rotational torque output
  3. Rear-mounted 23-bit EnDat 2.2 absolute encoder captures real-time rotor absolute angular position and rotational velocity digital data, transmits signal back to matched AKD servo drive
  4. Servo drive executes torque, velocity and position triple closed-loop control algorithms using encoder feedback data to achieve ultra-precise rapid dynamic positioning control
  5. When 24VDC brake release power supply is disconnected, built-in compression spring pushes brake friction disc to lock output shaft; energized brake coil pulls friction disc away to release free motor rotation

Advantage Highlights

  1. Ultra-low rotor inertia supports 8000 RPM maximum high-speed operation for short-cycle rapid positioning automation equipment
  2. 23-bit absolute EnDat encoder eliminates machine homing steps after power restart, reducing production line downtime
  3. Integrated spring holding brake maintains static positioning accuracy without continuous power draw, cutting standby energy consumption
  4. IP65 full housing + IP67 front shaft sealing adapts to light coolant mist and dusty workshop production environments
  5. Single combined power/encoder cable connector reduces wiring material cost and installation labor time
  6. Native plug-and-play compatibility with all AKD-P 480VAC high-voltage servo drives for automatic motor parameter identification and one-click load auto-tuning

Applicable Industries

Semiconductor micro-component transfer equipment, optical precision inspection rotary stages, small high-speed labeling packaging machinery, electronic surface mount assembly equipment, miniature CNC engraving machines, laboratory micro-positioning actuators, medical small automated test fixtures

Installation Requirements

  1. Mount motor via full-surface contact of 70 mm square front flange with rigid miniature metal fixture, evenly tighten four fixing bolts to specified torque value
  2. Install lightweight elastic clamp coupling between motor output shaft and mechanical load to absorb high-speed acceleration shock and eliminate radial bearing overload stress
  3. Reserve minimum 40 mm rear clearance for encoder and brake wiring harness routing and heat dissipation airflow circulation
  4. Use original Kollmorgen single combined shielded servo cable for power and encoder signal transmission with single-point shield grounding at cabinet earth bar
  5. Avoid mounting motor in direct coolant spray zones; install external lightweight plastic splash guard if operating near cutting fluid sources
  6. Ensure mounting fixture structural rigidity; thin flexible mounting plates induce resonance during 6000–8000 RPM high-speed operation

Usage Precautions

  1. Limit continuous 300% peak overload operation duration strictly under 8 seconds; prolonged high overload causes permanent demagnetization of rotor NdFeB rare-earth magnets
  2. Do not disassemble rear encoder housing on-site; factory calibrated encoder zero position data is lost after disassembly, requiring factory recalibration
  3. Clean motor housing cooling fin dust accumulation every 3 months in metal processing workshops to prevent chip blockage of heat dissipation airflow
  4. Deploy forced air auxiliary cooling fan for continuous full-load operation at ambient temperature above 40°C with 10% continuous torque output derate
  5. Avoid axial impact shock to motor output shaft; impact force damages rear internal EnDat encoder optical components
  6. Disconnect matched AKD drive three-phase power supply before plugging/unplugging motor combined connector to prevent electric arc damage to contact pins

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