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Kollmorgen AKM22E-ANS2R-00
Product Brief
Small-frame high-speed low-inertia AC permanent magnet synchronous servo motor optimized for ultra-high dynamic positioning and rapid cycle automation equipment; ANS2R suffix integrates 23-bit EnDat 2.2 absolute encoder and 24VDC spring-applied holding brake, fully plug-and-play compatible with AKD series low/high voltage servo drives.
Detailed content
Technical & Performance Specifications
- Stator Winding Rated Voltage: 480 VAC three-phase high-voltage industrial power grid matching
- Continuous Rated Stall Torque: 1.8 Nm
- Peak Overload Torque: 5.4 Nm (300% short-time overload capacity, max 8s continuous overload)
- Max Rated Continuous Rotational Speed: 8000 RPM
- Frame Size: AKM22 small compact frame, square front flange dimension 70 mm
- Suffix ANS2R Hardware Definition:
A = Standard 480VAC high-voltage stator winding
N = Single cable power + encoder combined connector
S2 = 23-bit EnDat 2.2 single-turn absolute digital encoder
R = 24VDC spring-applied electromagnetic holding brake
- Shaft & Seal Configuration: Smooth solid output shaft, double-lip fluorine rubber IP65 shaft sealing ring
- Insulation Class: Class F (Max winding operating temperature 155°C)
- Environmental Protection Rating: Motor main housing IP65, front shaft output end IP67
- Shaft Static Axial Allowable Load: 180 N continuous static load
- Shaft Static Radial Allowable Load: 260 N continuous static load
- Operating Ambient Temperature Range: -5°C ~ +40°C full rated torque output; 6% torque derate per 1000 m altitude above sea level
- Storage Temperature Range: -40°C ~ +85°C
Functional Features
- High-grade sintered NdFeB rare-earth permanent magnet rotor delivers ultra-low rotor inertia for ultra-fast acceleration and deceleration motion cycles
- 23-bit EnDat 2.2 single-turn absolute encoder stores absolute rotor position data without backup battery, eliminates homing procedure after full power cut-off restart
- R suffix integrated 24VDC spring-applied holding brake locks motor shaft upon brake power de-energized, zero-backlash static positioning without sustained power consumption
- Double-lip fluorine rubber shaft sealing ring blocks workshop dust, coolant mist and light liquid splashing from internal bearing assembly
- Class F high-temperature insulation enables continuous full-load operation without winding thermal degradation under 40°C ambient temperature
- Single combined power + encoder cable connector reduces wiring quantity and cabinet cable clutter compared to dual separate cable connectors
- Ultra-low cogging torque electromagnetic design achieves vibration-free smooth low-speed rotation for precision positioning equipment
Material Composition
- Motor Housing: Thin die-cast aluminum alloy with radial cooling fin structure, black hard anodic anti-corrosion coating
- Rotor Assembly: Stacked silicon steel core embedded with sintered NdFeB rare-earth permanent magnet rings
- Stator Winding: Class F high-temperature enameled copper wire with vacuum epoxy impregnation insulation treatment
- Output Shaft: 4340 quenched and tempered alloy steel shaft with surface wear hardening polishing treatment
- Bearing Set: Double sealed light-duty angular contact ball bearings filled with high-temperature synthetic grease
- Feedback Unit: Hermetically sealed metal alloy EnDat encoder housing mounted on motor rear end cap
- Brake Assembly: Cast aluminum alloy brake shell, wear-resistant metal friction disc, copper electromagnetic coil spring compression structure
Structural Characteristics
- Compact 70 mm square front flange mounting layout with four symmetrical fixing bolt holes for miniature automation fixture installation
- Full radial external cooling fin housing for passive natural convection heat dissipation during continuous high-speed operation
- Rear end cap fully enclosed encoder and brake compartment isolated from motor main cavity to prevent metal chip and dust contamination
- Single combined quick-disconnect connector on motor side wall integrating three-phase power output and encoder feedback signal pins
- Front double-lip fluorine rubber shaft sealing ring installed at shaft output end to upgrade environmental protection performance
- Standard smooth solid output shaft compatible with clamp-type elastic couplings and timing belt pulleys
Working Principle
- AKD series high-voltage servo drive outputs three-phase sinusoidal variable-frequency AC current to motor stator winding coils
- Rotating electromagnetic field generated by stator windings interacts with rotor embedded NdFeB permanent magnet ring to produce continuous high-dynamic rotational torque output
- Rear-mounted 23-bit EnDat 2.2 absolute encoder captures real-time rotor absolute angular position and rotational velocity digital data, transmits signal back to matched AKD servo drive
- Servo drive executes torque, velocity and position triple closed-loop control algorithms using encoder feedback data to achieve ultra-precise rapid dynamic positioning control
- When 24VDC brake release power supply is disconnected, built-in compression spring pushes brake friction disc to lock output shaft; energized brake coil pulls friction disc away to release free motor rotation
Advantage Highlights
- Ultra-low rotor inertia supports 8000 RPM maximum high-speed operation for short-cycle rapid positioning automation equipment
- 23-bit absolute EnDat encoder eliminates machine homing steps after power restart, reducing production line downtime
- Integrated spring holding brake maintains static positioning accuracy without continuous power draw, cutting standby energy consumption
- IP65 full housing + IP67 front shaft sealing adapts to light coolant mist and dusty workshop production environments
- Single combined power/encoder cable connector reduces wiring material cost and installation labor time
- Native plug-and-play compatibility with all AKD-P 480VAC high-voltage servo drives for automatic motor parameter identification and one-click load auto-tuning
Applicable Industries
Semiconductor micro-component transfer equipment, optical precision inspection rotary stages, small high-speed labeling packaging machinery, electronic surface mount assembly equipment, miniature CNC engraving machines, laboratory micro-positioning actuators, medical small automated test fixtures
Installation Requirements
- Mount motor via full-surface contact of 70 mm square front flange with rigid miniature metal fixture, evenly tighten four fixing bolts to specified torque value
- Install lightweight elastic clamp coupling between motor output shaft and mechanical load to absorb high-speed acceleration shock and eliminate radial bearing overload stress
- Reserve minimum 40 mm rear clearance for encoder and brake wiring harness routing and heat dissipation airflow circulation
- Use original Kollmorgen single combined shielded servo cable for power and encoder signal transmission with single-point shield grounding at cabinet earth bar
- Avoid mounting motor in direct coolant spray zones; install external lightweight plastic splash guard if operating near cutting fluid sources
- Ensure mounting fixture structural rigidity; thin flexible mounting plates induce resonance during 6000–8000 RPM high-speed operation
Usage Precautions
- Limit continuous 300% peak overload operation duration strictly under 8 seconds; prolonged high overload causes permanent demagnetization of rotor NdFeB rare-earth magnets
- Do not disassemble rear encoder housing on-site; factory calibrated encoder zero position data is lost after disassembly, requiring factory recalibration
- Clean motor housing cooling fin dust accumulation every 3 months in metal processing workshops to prevent chip blockage of heat dissipation airflow
- Deploy forced air auxiliary cooling fan for continuous full-load operation at ambient temperature above 40°C with 10% continuous torque output derate
- Avoid axial impact shock to motor output shaft; impact force damages rear internal EnDat encoder optical components
- Disconnect matched AKD drive three-phase power supply before plugging/unplugging motor combined connector to prevent electric arc damage to contact pins
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