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Kollmorgen ME2-405S-B-B2
Product Brief
Compact frameline brushed permanent magnet DC servo motor optimized for 24VDC closed-loop low-voltage automation systems; integrates analog tachometer velocity feedback and spring-applied electromagnetic holding brake, delivers constant flat torque across full speed range for miniaturized positioning equipment.
Detailed content
Technical & Performance Specifications
- Rated Input Winding Voltage: 24 VDC
- Continuous Rated Stall Torque: 0.95 Nm
- Peak Overload Torque: 2.85 Nm (300% short-time overload capacity, max 5s continuous overload)
- Max Continuous Operating Speed: 3800 RPM
- Armature Winding DC Resistance: 0.82 Ω
- Insulation Class: Class B (Max winding operating temperature 130°C)
- Shaft Static Axial Allowable Load: 45 N
- Shaft Static Radial Allowable Load: 90 N
- Feedback Hardware (S Suffix): Integrated analog tachometer generator, voltage output proportional to rotational speed
- Brake Configuration (B2 Suffix): 24VDC spring-applied holding brake, zero-backlash static shaft lock when brake power de-energized
- Environmental Protection Rating: IP65 front shaft sealing lip, IP54 motor main housing
- Operating Ambient Temperature Range: -20°C ~ +50°C (full rated torque output at ≤40°C)
- Storage Temperature Range: -40°C ~ +85°C
- Standard Mounting Flange: NEMA 40 square front mounting flange
- Shaft Dimension: 12 mm solid keyway output shaft, standard parallel flat key
Functional Features
- High-energy ferrite stator permanent magnet rotor maintains consistent torque output without low-speed torque attenuation
- Built-in analog tachometer eliminates external encoder hardware for closed-loop velocity stabilization of DC servo drives
- B2 integrated holding brake locks motor shaft instantly upon brake power cut-off, maintains precise static positioning without continuous power consumption
- External side-mounted carbon brush maintenance access cover for on-site brush replacement without full motor disassembly
- Double fluorine rubber shaft lip seal blocks workshop dust, coolant mist and light liquid splashing from internal bearing assembly
- Standard keyway output shaft supports direct coupling with timing belts, ball screws and miniature gear reducers
- Low cogging electromagnetic design reduces low-speed vibration and audible operating noise
Material Composition
- Motor Housing: Die-cast aluminum alloy with matte black hard anodic oxidation anti-corrosion coating, external radial cooling fins
- Rotor Assembly: Stacked silicon steel laminated armature core, copper commutator assembly, replaceable carbon brush modules
- Stator Magnet: High-density ferrite permanent magnets fixed to inner stator wall
- Output Shaft: 4140 quenched and tempered alloy steel with surface wear polishing treatment
- Bearing Unit: Double-row sealed deep-groove ball bearings filled with high-temperature lithium complex grease
- Brake Housing & Friction Disc: Cast aluminum alloy brake shell, wear-resistant metal friction disc, copper electromagnetic coil
- Terminal Connector Housings: Flame-retardant PA66 plastic with tin-plated copper conductive pins
Structural Characteristics
- NEMA 40 standard front flange mounting layout with four symmetrical fixing bolt holes for universal mechanical fixture compatibility
- Rear end cap fully integrated with tachometer feedback assembly and electromagnetic brake coil compartment
- Detachable side brush maintenance cover reduces equipment downtime during routine carbon brush replacement
- Single solid output shaft with integrated parallel keyway for direct mechanical load connection
- Full-perimeter radial cooling fin structure enables passive natural convection heat dissipation without auxiliary cooling fans
- Separate cable routing ports for motor power, brake release power and tachometer feedback wiring harnesses
Working Principle
- External 24VDC servo amplifier outputs variable magnitude DC current to motor armature winding assembly
- Electromagnetic field generated by armature winding interacts with stator ferrite permanent magnet field to produce continuous rotational torque output
- Carbon brush and commutator assembly continuously adjust armature magnetic field phase angle to maintain consistent single-direction rotation
- Rear-mounted analog tachometer generator outputs linear analog voltage signal corresponding to real-time motor rotational speed, fed back to DC servo drive for closed-loop velocity regulation
- When 24VDC brake release power supply is disconnected, built-in compression spring pushes friction disc to lock output shaft and eliminate shaft rotation; energized brake coil pulls friction disc away to release shaft free rotation
Advantage Highlights
- Compact NEMA 40 frame size fits ultra-limited installation space miniaturized automation equipment
- Flat torque-speed characteristic curve delivers stable torque output at all operating rotational speeds
- Integrated tachometer feedback removes external velocity encoder hardware cost for low-voltage DC motion control systems
- Spring-applied holding brake maintains static positioning accuracy without sustained power draw, reducing standby energy consumption
- External brush maintenance cover eliminates full motor disassembly during service, shortening maintenance cycles
- IP65 front shaft sealing withstands dust and light liquid splashing in light industrial production environments
Applicable Industries
Laboratory precision positioning stages, compact medical diagnostic automation equipment, small electronic component test fixtures, battery assembly auxiliary axes, optical micro-inspection machinery, portable industrial robotic actuators, miniature packaging labeling devices
Installation Requirements
- Mount motor via full-surface contact of NEMA 40 front flange with rigid metal fixture, tighten four fixing bolts evenly to specified torque
- Install elastic flexible coupling between motor output shaft and mechanical load to eliminate radial overload stress on internal bearings
- Reserve minimum 30 mm rear clearance for routing of brake power, motor power and tachometer feedback cables
- All motor wiring harnesses must use shielded twisted pair cables with single-point shield grounding at cabinet earth bar
- Avoid mounting motor adjacent to high-temperature heat sources including heating elements and welding equipment
- Maintain horizontal or vertical mounting orientation; inclined mounting above 30° restricts natural convection heat dissipation
Usage Precautions
- Limit continuous 300% peak overload operation duration strictly under 5 seconds; prolonged high overload causes permanent armature winding burnout
- Supply 24VDC brake release voltage completely before initiating motor rotation; rotating shaft with engaged brake generates severe friction wear and brake disc deformation
- Inspect carbon brush residual length every 500 operating hours; replace brush modules when residual length drops below 3 mm
- Deploy forced air auxiliary cooling fan for continuous full-load operation at ambient temperature above 50°C to prevent Class B insulation thermal degradation
- Do not apply axial impact shock to motor output shaft; impact force damages internal ball bearing assembly and rear tachometer unit
- Store motor in low-humidity sealed storage environment when idle for more than 30 days to prevent commutator surface oxidation and corrosion
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