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Kollmorgen CB10251

Product Introduction

Original factory customized single-cable integrated wiring assembly developed by Kollmorgen for AKM series SFD3 single-cable servo motors and S400/S600/S700 series servo drives, model CB10251 corresponds to fixed standard cable length, unified integrated power line and feedback signal line inside single double-shielded cable, pre-installed dedicated plug connectors at both ends without on-site terminal crimping processing.

Detailed content

Technical Specifications & Core Performance Parameters (Bold Key Data)

  • Model Fixed Cable Length: 10 meters (core code 10 represents length 10m, suffix 251 standard connector configuration)
  • Cable Structure Type: Single-cable integrated composite wire (power three-phase lines + encoder feedback multi-core signal lines coexist inside one outer sheath)
  • Power Conductor Specification: 4 core 1.5mm² tinned copper power wires (U/V/W motor phase lines + ground wire)
  • Feedback Signal Core Specification: 8 core 0.25mm² shielded twisted pair signal wires for SFD3 encoder digital communication
  • Outer Shield Layer Structure: Double-layer overall copper braided shielding + independent single-pair signal shielding
  • Outer Sheath Material: Oil-resistant, wear-resistant PUR industrial flexible cable sheath
  • Minimum Allowable Dynamic Bending Radius: 10× cable outer diameter (moving equipment reciprocating wiring)
  • Static Fixed Wiring Bending Radius: 6× cable outer diameter
  • Connector Configuration: Drive-side standard S700/S600 single-cable male plug, motor-side AKM series single-cable female plug, fully molded integrated waterproof connector
  • Connector Sealing Grade: IP65 mated state, IP54 unmated storage state
  • Operating Voltage Rating: 600VAC power circuit, 30VDC signal circuit
  • Operating Ambient Temperature Range: -40°C ~ +90°C continuous operation
  • Storage Temperature Range: -45°C ~ +100°C
  • Allowable Dynamic Reciprocating Bending Cycles: ≥10 million times under standard dynamic bending radius condition
  • Certifications: UL, CE industrial cable safety certification

Material Composition

  1. Power Conductor: Tinned annealed soft copper wire, anti-oxidation and anti-corrosion treatment
  2. Signal Conductor: High-purity oxygen-free copper thin wire twisted pair for low signal attenuation
  3. Inner Core Insulation: Cross-linked PE high voltage resistant insulation layer for power cores; PP insulation for signal twisted pairs
  4. Independent Signal Shield: Single-pair aluminum foil shielding for each feedback twisted pair
  5. Overall Cable Shield: Double-layer tin-plated copper braided mesh total shielding to suppress external electromagnetic interference
  6. Outer Protective Sheath: Black PUR polyurethane elastomer, oil-proof, wear-resistant, low temperature resistant
  7. Connector Shell: Die-cast zinc alloy metal shell with nickel plating anti-corrosion treatment
  8. Connector Internal Sealing Ring: High-temperature resistant fluorine rubber waterproof dust-proof sealing gasket

Structural Features

  1. Integrated composite single-cable structure, combines motor power transmission and encoder digital feedback signal transmission into one wiring harness, eliminates separate feedback cable laying
  2. Double-layer full shielding structure completely isolates external electromagnetic noise interference to high-precision SFD3 absolute encoder signal
  3. Pre-molded integrated connectors at both cable ends, factory finished crimping and sealing processing, zero on-site wiring crimping work required
  4. High-flexibility multi-strand twisted wire inner structure, supports long-term reciprocating dynamic bending for robotic arm and moving gantry equipment
  5. Distinct wire color marking for power phase lines and feedback signal cores, convenient for fault inspection and circuit maintenance
  6. Connector metal shell integrated grounding contact, automatically realizes full cable shield layer grounding after plug-in mating

Working Principle

  1. Three-phase adjustable frequency sinusoidal power output from servo drive transmits through internal power conductors to AKM servo motor stator winding for electromagnetic torque generation
  2. SFD3 absolute encoder inside motor collects rotor real-time absolute position digital signal, transmits back to servo drive control chip through internal shielded twisted pair signal cores
  3. Double-layer copper braided shielding layer conducts external electromagnetic interference noise to equipment ground through connector metal shell, prevents signal distortion and motor low-speed jitter caused by interference
  4. PUR wear-resistant outer sheath isolates internal wire cores from external oil mist, dust and mechanical friction damage during equipment long-term operation

Function Characteristics

  1. Integrated single-cable design halves field wiring quantity, shortens equipment wiring and commissioning time
  2. Double full-shield structure guarantees stable transmission of high-resolution absolute encoder digital signals under strong industrial electromagnetic interference environment
  3. High-flex multi-strand inner wire structure supports continuous reciprocating dynamic bending for automated gantry, robotic arm and linear motion equipment
  4. Pre-assembled factory molded connectors eliminate on-site crimping failure risks and signal short-circuit hidden dangers
  5. Wide temperature range outer sheath adapts to high-temperature cabinet and low-temperature workshop operating environment
  6. IP65 sealed mated connectors prevent oil mist, water splash and dust infiltration to internal contact terminals

Advantage Highlights

  1. Original Kollmorgen matching cable, electrical parameters fully calibrated with SFD3 single-cable servo system, zero signal compatibility failure risk
  2. Double-layer shielding structure eliminates servo system positioning deviation and low-speed jitter caused by inverter and high-power equipment electromagnetic interference
  3. 10 million times dynamic bending cycle lifespan far exceeds ordinary PVC industrial cables, reduces cable replacement maintenance frequency for moving equipment
  4. PUR outer sheath resists mechanical abrasion, cutting fluid and hydraulic oil corrosion in metal processing workshops
  5. Pre-finished plug connectors save on-site wiring labor cost and avoid poor crimping contact faults
  6. Fixed standard 10-meter length meets most medium-distance cabinet-to-motor wiring layout demands without extra cable extension splicing

Applicable Industries

All automation equipment equipped with Kollmorgen AKM SFD3 single-cable servo motor and S400/S600/S700 series servo drives: Lithium battery automation lines, CNC machine tools, packaging machinery, semiconductor handling equipment, laser processing equipment, textile high-speed machinery, robotic assembly stations

Installation Requirements

  1. Static fixed wiring layout maintain bending radius ≥6 times cable outer diameter; dynamic reciprocating moving wiring must maintain bending radius ≥10 times cable outer diameter at all movement positions
  2. Cable laying path avoid crossing high-current inverter power cables; minimum 15cm separation distance if parallel laying is unavoidable
  3. Both ends of cable connectors must be fully inserted and locked with built-in lock buckle to ensure complete contact of metal shielding grounding shell
  4. Do not pull cable directly via connector housing during installation; traction force must act on cable outer sheath to prevent internal core wire disconnection
  5. For dynamic moving equipment, install cable drag chain for protection; drag chain internal space reserve 30% extra clearance for cable bending expansion
  6. Cable outer sheath must not contact sharp metal edges; install rubber protection sleeves at all wiring hole passing positions

Usage Precautions

  1. Strictly prohibit cable splicing and intermediate joint production; broken cable must be fully replaced with complete CB10251 assembly, splicing destroys full shielding performance
  2. Avoid long-term contact with high-temperature equipment surfaces exceeding 90°C; over-temperature aging cracks PUR outer sheath and damages internal insulation layer
  3. Do not apply excessive bending force to connector root position; repeated sharp bending breaks internal wire core and generates intermittent signal loss fault
  4. Conduct quarterly visual inspection of cable outer sheath surface; timely replace cable if scratch, crack or oil corrosion damage appears
  5. Disconnect servo drive main power supply before plugging/unplugging cable connectors; live plug-in generates instantaneous voltage surge damaging encoder and drive feedback chip
  6. Prevent heavy mechanical compression on cable during equipment production operation; compression crushes internal twisted signal cores and causes permanent signal transmission failure
  7. Store spare cables in dry room temperature environment, avoid long-term sunlight ultraviolet radiation accelerating outer sheath aging

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