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YOKOGAWA YS1700-021/A03

Product Introduction:
The YS1700-021/A03 is a laser gas analyzer from Yokogawa’s YS1700 product line, based on Tunable Diode Laser Absorption Spectroscopy (TDLAS) technology. The “021” specifies the O2 (oxygen) measurement gas, and “A03” indicates the specific optical configuration and output variant for this model. This analyzer provides high-precision, in-situ oxygen measurement with zero cross-sensitivity to other gases, making it ideal for combustion control, safety monitoring, and process optimization.

Detailed content

Technical Specifications:

  • Measurement GasO2 (Oxygen)
  • Measurement Principle: TDLAS (Tunable Diode Laser Absorption Spectroscopy) at 760 nm wavelength
  • Measurement Range0 to 25% O2 (configurable, typical: 0–5%, 0–25%)
  • Accuracy: ±0.1% of reading (0 to 25% O2 range)
  • Resolution0.01% O2
  • Response Time (T90): ≤2 seconds
  • Sample Temperature: -20°C to +150°C (in-situ, no sample conditioning required)
  • Sample Pressure: 0.1 to 2.0 MPa (absolute)
  • Process Connection1/2″ NPT male (standard), flange options available (DN50, DN80)
  • Output Signal: 4 to 20 mA DC (HART 7), RS-485 (Modbus RTU)
  • Laser Source: Distributed Feedback (DFB) laser diode, 760 nm, single-mode
  • Optical Path LengthUp to 30 m (multipass cell, in-situ installation)
  • Protection Rating: NEMA 4X / IP66 (analyzer housing)
  • Power Supply100 to 240 V AC, 50/60 Hz (analyzer electronics)
  • Laser Safety Class: Class 1 (enclosed beam path — safe for all operating conditions)

Functional Features:

  • Zero cross-sensitivity to CO2, H2O, CO, NOx — TDLAS measures only O2 absorption line
  • In-situ installation — laser beam passes directly through the process, no sample extraction needed
  • Automatic alignment verification — built-in reference channel monitors optical alignment drift
  • HART 7 communication — remote configuration, calibration, and diagnostics
  • Dual-wavelength reference — compensates for window fouling and dust buildup
  • Built-in data logger — stores up to 10,000 data points with timestamps

Performance Parameters:

Parameter Value
Linearity ±0.1% of span
Repeatability ±0.05% of reading
Zero Drift ±0.05% of span per year
Span Drift ±0.1% of span per year
Wavelength Accuracy ±0.001 nm (locked to O2 absorption line)
Signal-to-Noise Ratio >100:1 at 1 second averaging
Optical Window Material Sapphire (standard), quartz (high-temp option)
Calibration Interval 12 months (recommended)
MTBF ≥50,000 hours (laser diode)

Material Composition:

  • Analyzer Housing: 316L Stainless Steel (electropolished, Ra ≤ 0.4 μm)
  • Optical Windows: Sapphire (Al2O3) — transmission >85% at 760 nm, hardness 9 Mohs
  • Laser Module Housing: Aluminum alloy with gold-plated thermal interface
  • Cable Gland316L Stainless Steel with nickel plating, IP68 rated
  • Internal Optics: Gold-coated mirrors, ZnSe beam splitter (anti-reflection coated at 760 nm)

Structural Characteristics:

  • Dimensions: 280 mm (W) × 350 mm (H) × 220 mm (D) (analyzer head)
  • Weight: Approximately 12 kg (analyzer head only, excluding mounting bracket)
  • Mounting: Pipe-mount (1/2″ NPT) or flange-mount (DN50/DN80)
  • Optical Access: Front-facing (transmitter/receiver pair, 30 m path, retro-reflector at opposite side)
  • Display: 128 × 64 pixel LCD with white backlight, 4-line text + real-time bar graph

Working Principle:
The YS1700 emits a narrow-linewidth laser beam at 760 nm, precisely tuned to an O2 absorption line. The beam travels through the process gas along a multipass optical path (up to 30 m effective length) using a retro-reflector mounted on the opposite side of the duct/pipe. O2 molecules absorb a fraction of the laser light proportional to their concentration (following the Beer-Lambert Law: I = I0 × e^(−αCL), where α = absorption coefficient, C = concentration, L = path length). A photodetector measures the transmitted intensity, and the microprocessor calculates O2 concentration by comparing it to a reference wavelength (non-absorbed) to compensate for window fouling and optical drift. The result is output as 4–20 mA + HART.

Key Advantages:

  • TDLAS technology — zero cross-sensitivity — the gold standard for O2 measurement accuracy
  • In-situ measurement — no sample conditioning, no lag time, no maintenance of sample systems
  • Sapphire optical windows — resist fouling and corrosion in harsh combustion environments
  • Class 1 laser safety — no laser safety interlocks or restricted areas required

Applicable Industries:

  • Combustion optimization (boilers, furnaces, heaters, kilns)
  • Safety monitoring (O2 deficiency/enrichment alarms in confined spaces)
  • Cement plant kiln and preheater O2 control
  • Glass furnace atmosphere control
  • Steel reheat furnace optimization
  • Waste incineration flue gas monitoring

Installation Requirements:

  • Install retro-reflector on opposite side of duct/pipe, aligned within ±0.5° of laser beam axis
  • Ensure optical path is clear of obstructions (no supports, brackets, or flow disturbances in the beam path)
  • Mount analyzer head at ambient temperature 0°C to +55°C (electronics section)
  • Process connection: 1/2″ NPT male — use PTFE tape (3 wraps) on threads
  • Bond analyzer housing to plant ground (impedance < 1 Ω)
  • Minimum duct/pipe diameter: ≥150 mm (for 30 m optical path)

Usage Precautions:

  • Never look directly into the optical path when the laser is active — although Class 1, avoid intentional exposure
  • Clean sapphire windows every 3 months in dusty/fouling environments using isopropyl alcohol and lint-free cloth
  • Do not exceed 2.0 MPa process pressure — will damage optical window seal
  • Verify zero calibration with N2 purge gas before commissioning (not with air, which has 20.9% O2)
  • Perform span calibration with certified O2 gas mixture (e.g., 5% O2 in N2) at process temperature and pressure
  • Store spare sapphire windows in original packaging — scratches reduce transmission permanently

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