Yokogawa YFCT-1GG3-A1A*A
Product Introduction:
The Yokogawa YFCT-1GG3-A1A*A is a clamp-on (non-invasive) ultrasonic flowmeter designed for liquid flow measurement without cutting the pipe or interrupting process flow. The 1G indicates 1-inch nominal pipe size compatibility. The G3 suffix denotes the specific transducer configuration. The A1A*A specifies the sensor type (A-series transducers) and output configuration. This meter uses the transit-time difference method for highly accurate volumetric flow measurement.
Detailed content
Technical Specifications:
- Measurement Principle: Transit-time ultrasonic (difference method)
- Pipe Size Compatibility: 1 inch (DN25) nominal — indicated by “1G”
- Pipe Size Range: DN15 to DN300 (0.5 to 12 inch) depending on transducer model
- Pipe Material: Steel, stainless steel, cast iron, PVC, copper, and most other materials
- Fluid Type: Clean liquids, slurry (limited solids content)
- Flow Range: 0.01 to 12 m/s (adjustable per pipe size)
- Accuracy: ±1% of reading (at flow rate ≥0.3 m/s), ±0.5% with calibration
- Repeatability: ±0.2%
- Output Signals: 4–20 mA DC, pulse output, RS-485 (Modbus RTU)
- Power Supply: 100–240 V AC (50/60 Hz) or 24 V DC
- Display: 8-digit LCD with flow rate, totalizer, velocity, and signal strength bars
- Operating Temperature (Transducer): -30 to 160 °C (-22 to 320 °F)
- Operating Temperature (Electronics): -10 to 50 °C (14 to 122 °F)
- Protection Rating: IP67 (transducer), IP65 (electronics housing)
- Pipe Wall Thickness: 1.5 to 50 mm (0.06 to 2.0 in)
- Lining Thickness: Up to 10 mm (0.4 in) compatible
- Response Time: 1 second (typ.)
- Data Logging: Up to 2000 data points with timestamp
- Totalizer: Non-volatile memory, battery-backed (10-year battery life)
Functional Features:
- Non-Invasive Installation: No pipe cutting, no process interruption, no pressure drop
- Bi-directional Measurement: Measures flow in both directions automatically
- Empty Pipe Detection: Alarms when no liquid is present in the pipe
- Signal Quality Indicator: Real-time display of signal strength for installation optimization
- Velocity Measurement: Displays average fluid velocity in addition to volumetric flow
- Pipe Parameter Input: Internal database for 20 common pipe materials and sizes
- Totalizer: Accumulates total volume with automatic unit conversion
Performance Parameters:
- Ultrasonic Frequency: 1 MHz (standard for liquid applications)
- Transit-Time Resolution: 10 picoseconds
- Minimum Conductivity: 1 μS/cm (with Doppler option); not required for transit-time method
- Maximum Pressure: Up to 40 MPa (5800 psi) — limited by pipe, not meter
- Insulation Resistance: 100 MΩ minimum at 500 V DC
- Dielectric Strength: 1500 V AC for 1 minute
- Battery Life: 10 years (for totalizer memory backup)
Structural Features:
- Clamp-on transducer design with adjustable mounting bracket
- V-clip or chain-clamp mounting option for pipes 1–12 inch
- Transducer cable length: 5 m (standard), up to 30 m (option)
- Weatherproof electronics enclosure with DIN rail or wall mount
- Color LCD display with backlight for outdoor readability
- Keypad with 4 navigation buttons for local configuration
Working Principle:
The YFCT uses the transit-time difference method. Two ultrasonic transducers are mounted on the outside of the pipe at an angle. One transducer sends an ultrasonic pulse downstream, and the other sends a pulse upstream. The difference in transit time between the two pulses is directly proportional to the average fluid velocity. The meter calculates volumetric flow rate using the equation: Q = K × Δt × D², where K is a calibration constant, Δt is the transit-time difference, and D is the pipe inner diameter. The 4–20 mA output is linearly proportional to the flow rate.
Advantage Highlights:
- Zero Pipe Modification: No hot tapping, no welding, no process shutdown required for installation
- No Pressure Drop: Completely non-intrusive measurement
- Wide Pipe Compatibility: Works on steel, stainless steel, PVC, copper, and lined pipes
- High Accuracy: ±1% of reading without pipe-specific calibration
- Battery-Backed Totalizer: Retains totalized flow data even during power outages
- Signal Quality Indicator: Ensures optimal transducer placement during installation
Applicable Industries:
- Water and wastewater utilities
- Chemical processing
- Power plant cooling water
- HVAC chiller water systems
- Oil and gas (clean liquid lines)
- Food and beverage
- Pharmaceutical water systems (WFI, PW)
- Mining slurry transport (low solids)
Installation Requirements:
- Install on straight pipe section with minimum 10D upstream and 5D downstream (D = pipe diameter)
- Mount transducers at the 45° or V-method position as per manual
- Ensure pipe surface is clean, dry, and free of paint or heavy scaling at transducer location
- Apply coupling gel between transducer and pipe surface for acoustic contact
- Use the signal strength indicator during installation to optimize transducer position
- Avoid installing near pumps, valves, or pipe elbows (minimum 10D distance)
Usage Precautions:
- Do not install on pipes with heavy internal scaling or thick lining (>10 mm) without verification
- Ensure pipe is completely full of liquid for accurate measurement (no air pockets)
- Avoid installing on pipes with gas bubbles or high solids content (>5% by volume)
- Re-apply coupling gel if signal quality degrades over time
- Do not exceed maximum pipe wall thickness of 50 mm for standard transducers
- Calibrate with known flow rate (e.g., volumetric tank) for highest accuracy (±0.5%)












