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Yokogawa UT55A-040-01-00

Model Number: UT55A-040-01-00

Product Introduction:
The UT55A is a 1/4 DIN-sized advanced universal controller from Yokogawa Electric Corporation. It delivers high-performance regulatory control in a compact footprint. This unit features 4 universal input channels, relay output, and no communication option. It is designed for precise single-loop or multi-loop control applications across diverse industrial processes.

Detailed content

Technical Specifications:

  • Input Channels: 4 universal inputs (TC, RTD, mV, V, mA)
  • Output Type: Relay output (1 SPDT contact)
  • Communication: None (00 = no communication option)
  • Power Supply: 100–240 V AC (50/60 Hz) or 24 V DC
  • Control Output: 1 relay output (ON/OFF control)
  • Accuracy: ±0.1% of reading + 1 digit (for DC input)
  • Display: 5-digit, 7-segment red LED with 14 mm digit height
  • Control Modes: ON/OFF control, PID control (automatic tuning available)
  • Response Time: 200 ms (typ.)
  • Operating Temperature: 0 to 55 °C (32 to 131 °F)
  • Storage Temperature: -20 to 70 °C (-4 to 158 °F)
  • Panel Cutout: 96 × 96 mm (1/4 DIN)
  • Depth: 108 mm (4.25 in)
  • Weight: Approximately 450 g (0.99 lb)

Functional Features:

  • Heater Burnout Alarm (HBA): Detects open circuit in heating elements
  • Loop Break Alarm (LBA): Detects sensor disconnection
  • Remote Setpoint (RSP): Accepts external setpoint signal via analog input
  • Manual Reset Function: Allows operator-initiated reset after alarm conditions
  • Auto/Manual Switching: Seamless transfer between automatic and manual control
  • Alarm Outputs: 2 alarm outputs (SP, LH, LL, DH, DL, deviation)
  • Event Sequence Recording: Logs up to 1000 events with timestamps

Performance Parameters:

  • Input Impedance (Voltage): 10 MΩ (minimum)
  • Input Impedance (Current): 250 Ω (for 4–20 mA input)
  • Relay Rating: 3 A at 250 V AC (resistive load), 30 V DC
  • Insulation Resistance: 100 MΩ minimum at 500 V DC
  • Dielectric Strength: 1500 V AC for 1 minute (input to output to power)
  • IP Rating: IP65 (front panel), IP20 (rear)
  • EMC Compliance: EN 61326-1, EN 61000-6-2, EN 61000-6-4

Structural Features:

  • Compact 1/4 DIN (96 × 96 mm) front panel
  • Snap-in mounting design for easy installation
  • Screw terminal connections on rear panel
  • Dual-row terminal block for input and output wiring
  • Transparent front cover with LED display window

Working Principle:
The UT55A receives process signals from up to 4 universal inputs. The internal microprocessor compares the process variable (PV) against the setpoint (SP) using a PID algorithm. The deviation signal drives the relay output to energize or de-energize the controlled device. The HBA and LBA functions continuously monitor input circuit integrity.

Advantage Highlights:

  • Universal Input Compatibility: Accepts thermocouple, RTD, millivolt, voltage, and current signals on any channel
  • Auto-Tuning PID: Built-in self-tuning function eliminates manual PID parameter adjustment
  • Heater Burnout Alarm: Unique HBA function prevents undetected heater failures
  • High Accuracy: ±0.1% reading accuracy ensures tight process control
  • Compact Design: 1/4 DIN size saves panel space compared to full DIN controllers

Applicable Industries:

  • Chemical processing
  • Food and beverage
  • Pharmaceutical manufacturing
  • Water and wastewater treatment
  • HVAC systems
  • Oil and gas
  • Pulp and paper
  • Power generation

Installation Requirements:

  • Panel cutout: 92 × 92 mm minimum, 96 × 96 mm nominal
  • Mounting depth clearance: 108 mm from front of panel
  • Ambient temperature: 0 to 55 °C during operation
  • Avoid direct sunlight exposure on front panel
  • Ensure adequate ventilation behind the panel
  • Use shielded cables for analog signal inputs

Usage Precautions:

  • Do not exceed maximum input voltage/current ratings on any channel
  • Verify input type configuration matches actual sensor type before energizing
  • Ensure relay output load does not exceed 3 A at 250 V AC
  • Perform periodic calibration to maintain ±0.1% accuracy specification
  • Do not operate in environments with corrosive gases without additional enclosure protection

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