Yokogawa UT35A-004-100
Product Name: Yokogawa UT35A-004-100 — Digital Indicating Controller (UT35A Series, 1/32 DIN)
Product Introduction: The UT35A-004-100 is a 1/32 DIN digital indicating controller from Yokogawa’s UT35A series. It is a compact, panel-mount controller designed for single-loop control applications. The model code specifies: UT35A = Series, 004 = 4-digit display with 4 relay outputs, 100 = 100–240VAC power supply.
Detailed content
Technical Specifications:
- Product Series: UT35A Series
- Model Number: UT35A-004-100
- Control Mode: ON/OFF control, PID control (with optional module)
- Number of Inputs: 1 input (universal)
- Number of Outputs: 4 relay outputs (004 = 4 relays)
- Input Signal: DC 1–5V, DC 0–10V, 4–20mA, TC (J, K, T, E, N, R, (Pt100, JPt100, Cu50)
- Display: 4-digit LED display (14.2 mm digit height), Red LED
- Control Accuracy: ±0.3% of F.S. + 1 digit (ON/OFF), ±0.5% of F.S. (PID)
- Sampling Rate: 250 ms (typical)
- Power Supply: 100–240 VAC, 50/60 Hz (100 suffix)
- Output Relay Ratings: 250VAC, 3A (resistive load) or 30VDC, 3A
- Communication: RS-485 (Modbus RTU) (optional)
- Operating Temperature: 0°C to +50°C
- Enclosure: IP65 (front panel, with cover)
- Dimensions: 48 × 96 × 110 mm (W×H×D) — 1/32 DIN (48 × 96 mm)
- Weight: Approximately 0.3 kg
Functional Features:
- 4-digit LED display with high visibility
- 4 relay outputs for independent control actions (heating/cooling, alarm)
- Universal input accepts all major sensor types
- ON/OFF control with adjustable deadband
- PID control (with AI module)
- 2 alarm modes: High/Low alarm, Deviation alarm
- Event output for state change recording
- Heater burnout alarm (for heater applications)
- Manual/Auto bumpless transfer
- Front panel key lock for parameter protection
Performance Parameters:
- Display Range: -1999 to 9999 (4 digits)
- Setpoint Resolution: 1/100 of full scale (for PID)
- Deadband Setting: 0 to 100% of span
- Alarm Response Time: Less than 100 ms
- Isolation: 1500V DC (input to output, input to power)
- Power Consumption: Less than 4VA (AC), Less than 2W (DC option)
- MTBF: Over 50,000 hours
Material Composition:
- Front Panel: Polycarbonate (PC) with UV-resistant coating
- Housing: Flame-retardant ABS resin
- Terminal Block: Phoenix Contact compatible, Phosphor bronze terminals
- LED Display: High-brightness red LED (7-segment, 4-digit)
- Relay Contacts: AgSnO₂ (Silver Tin Oxide) for long life
Structural Features:
- 1/32 DIN (48 × 96 mm) panel cutout
- Front panel with LED display, 4 function keys, 4 relay LED indicators
- Terminal blocks at bottom for field wiring
- RS-485 terminal (optional communication)
- Key lock on front panel
- Snap-in mounting on DIN rail or direct panel mount
Working Principle: The UT35A receives a universal process signal through its terminal blocks. The signal is conditioned and A/D converted. The controller compares the process value (PV) with the setpoint (SP) and executes the selected control algorithm (ON/OFF or PID). For ON/OFF control, the controller drives relay outputs to activate heating or cooling based on the PV-SP comparison with configured deadband. For PID control (with AI module), the controller calculates the proportional, integral, and derivative terms to drive the output. The 4 relay outputs can be configured independently for: Heating (H1), Cooling (H2), High alarm (H3), Low alarm (H4). The 4-digit LED display shows the current PV, SP, and output status.
Advantage Highlights:
- Extremely compact 1/32 DIN size (48 × 96 mm) — saves panel space
- 4 relay outputs in one compact unit
- Universal input — one device for all sensor types
- High visibility 4-digit red LED display
- Heater burnout alarm — built-in safety feature
- Bumpless transfer between manual and auto modes
- Cost-effective single-loop controller
- Wide power supply range (100–240VAC)
Applicable Industries:
- HVAC (heating, ventilation, air conditioning)
- Food & Beverage (oven temperature control)
- Chemical Plants (small tank level/temperature control)
- Pharmaceutical (incubator, oven control)
- Building Automation
- Machine Building (OEM applications)
- Water Treatment (small pump/valve control)
Model Series:
- UT35A Series: UT35A-000, UT35A-004, UT35A-010, UT35A-100, UT35A-210
- Output Variants:
- -000: Relay output (2 relays)
- -004: Relay output (4 relays)
- -010: Voltage pulse output (10V, 12mA)
- -100: 100–240VAC power
- -210: 24VDC power, 10mA output
- Control Variants:
- Standard: ON/OFF control
- With AI module: PID control
- With A5 module: 4–20mA output
Installation Requirements:
- Panel cutout: 45 × 92 mm (for 1/32 DIN mounting)
- DIN-rail mounting: EN 60715, 35mm top-hat rail (with adapter)
- Ambient temperature: 0°C to +50°C
- Relative humidity: 30% to 85% RH (no condensation)
- Vibration: Within IEC 60068-2-6 limits
- Wiring: Use shielded cable for TC/RTD inputs
- Clearance: Minimum 30 mm above for ventilation
Usage Precautions:
- Configure input type (TC/RTD/mA/V) correctly before operation
- Set deadband appropriately to prevent relay chattering
- Do not exceed relay contact ratings (250VAC/3A or 30VDC/3A)
- Verify heater burnout alarm settings for heater applications
- Lock parameters with key lock after configuration
- Calibrate using precision signal source during commissioning
- Replace relays if contact welding occurs (check load type)












