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Yokogawa PH450G-AU/UM

Product Introduction:
The Yokogawa PH450G-AU/UM is a 2-wire pH/ORP (Oxidation-Reduction Potential) transmitter designed for continuous online measurement in industrial process streams. The AU suffix indicates Automatic Temperature Compensation. The UM suffix denotes Universal Mounting configuration. This transmitter features a dual-display design (process value and temperature) with IP65/NEMA 4X front panel protection for harsh industrial environments.

Detailed content

Technical Specifications:

  • Measurement Parameters: pH, ORP (mV)
  • pH Range: -2.00 to 16.00 pH
  • ORP Range: -1500 to +1500 mV
  • Accuracy (pH): ±0.05 pH (at 25 °C)
  • Accuracy (ORP): ±1 mV
  • Resolution: 0.01 pH / 1 mV
  • Temperature Range: 0 to 120 °C (32 to 248 °F)
  • Temperature Compensation: Automatic (AU), 0 to 100 °C range
  • Output Signal: 4–20 mA DC (2-wire loop-powered)
  • Power Supply: 12 to 36 V DC (2-wire)
  • Load Resistance: 0 to 600 Ω (at 24 V DC supply)
  • Response Time: ≤30 seconds (pH, 95% of step change)
  • Electrode Input: BNC connector, high impedance (10¹² Ω)
  • Protection Rating: IP65 / NEMA 4X (front panel)
  • Process Connection: 1/2″ NPT thread or flange (depending on configuration)
  • Housing Material: Polycarbonate (standard), PVDF or SS316L (options)
  • Display: Dual 5-digit LED display (pH/ORP + Temperature)
  • Operating Temperature: -10 to 60 °C (14 to 140 °F) for transmitter electronics
  • Ambient Humidity: 0 to 90% RH (non-condensing)
  • Dimensions: 144 × 144 × 102 mm (W × H × D) approximately
  • Weight: Approximately 1.2 kg (2.65 lb)

Functional Features:

  • Automatic Temperature Compensation (ATC): Built-in temperature sensor compensates pH readings in real-time using Nernst equation
  • Dual Display: Simultaneous display of pH (or ORP) and temperature on front panel
  • 2-Wire Operation: Loop-powered design eliminates need for separate power supply
  • Calibration: 2-point or 3-point calibration with automatic buffer recognition
  • HOLD Function: Freezes display value for stable reading capture
  • Alarm Outputs: 2 SPDT relay outputs (configurable high/low/deviation alarms)
  • Self-Diagnostics: Electrode impedance check, slope check, and sensor life indicator

Performance Parameters:

  • Input Impedance: 10¹² Ω (pH electrode)
  • Isolation: 500 V AC between input and output
  • EMC Compliance: EN 61326-1, EN 61000-6-2, EN 61000-6-4
  • Explosion Proof Option: Available with Ex d IIC T6 / Ex ia IIC T6 certification
  • SIL Rating: SIL 2 capable (with safety relay option)
  • Drift: Less than ±0.02 pH per 24 hours

Structural Features:

  • Wall-mount or pipe-mount installation (UM = Universal Mounting)
  • Polycarbonate housing with IP65 gasket seal
  • BNC connector for pH/ORP electrode
  • Screw terminal block for 4–20 mA output and relay connections
  • Transparent front cover with dual LED window
  • DIN rail mounting bracket available as accessory

Working Principle:
The PH450G receives the millivolt signal from a pH or ORP glass electrode via the BNC input. The high-impedance input amplifier converts the electrode potential into a digital value. The internal microprocessor applies temperature compensation using the built-in temperature sensor and the Nernst equation to calculate the corrected pH value. The result is converted to a 4–20 mA output signal proportional to the measured value. The dual LED display shows both the primary measurement and temperature simultaneously.

Advantage Highlights:

  • 2-Wire Loop Power: Reduces wiring costs and simplifies installation
  • Built-in ATC: Eliminates need for separate temperature compensation module
  • IP65/NEMA 4X Rating: Suitable for washdown and outdoor installations
  • Dual Display: Operators can monitor both pH and temperature at a glance
  • Low Maintenance: Self-diagnostics and electrode life indication reduce downtime
  • Wide Measurement Range: -2 to 16 pH covers virtually all industrial applications

Applicable Industries:

  • Water and wastewater treatment
  • Chemical manufacturing
  • Food and beverage processing
  • Pharmaceutical production
  • Pulp and paper mills
  • Mining and mineral processing
  • Semiconductor manufacturing
  • Power plant water chemistry

Installation Requirements:

  • Mount transmitter at eye level for easy display reading
  • Ensure process connection is leak-tight (use Teflon tape or gasket)
  • Route electrode cable away from high-voltage power cables (minimum 300 mm separation)
  • Ground the transmitter housing to plant earth
  • Use only Yokogawa-compatible pH electrodes (e.g., SC21V, SC25V series)
  • Provide minimum 100 mm straight pipe run upstream and 50 mm downstream for representative sampling

Usage Precautions:

  • Calibrate with fresh pH 4.00, 7.00, and 10.00 buffer solutions before initial use
  • Clean pH electrode regularly to prevent fouling and slow response
  • Do not expose the transmitter electronics to temperatures above 60 °C
  • Replace pH electrode when slope falls below 85% of theoretical Nernst slope (59.16 mV/pH at 25 °C)
  • Ensure loop power supply voltage is within 12–36 V DC range
  • Do not disconnect the electrode while the transmitter is powered (may cause output saturation)

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