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Yokogawa PH450G-AA/UM

Product Introduction:
The PH450G-AA/UM is a 2-wire, loop-powered pH/ORP (oxidation-reduction potential) transmitter from Yokogawa’s FLXA21 series. It is designed for continuous online measurement of pH and ORP in industrial process streams. The AA configuration indicates standard glass electrode input with built-in temperature compensation, and the UM suffix denotes USB modem communication capability for remote configuration and diagnostics. The transmitter outputs a 4–20 mA DC signal proportional to the measured value and supports HART 7 digital communication.

Detailed content

Model Number Breakdown:

  • PH450G: pH/ORP transmitter, 2-wire, glass electrode type
  • AAAnalog output + HART, standard configuration (glass electrode, no display)
  • UMUSB modem for local HART communication via USB

Key Specifications:

  • Measurement ParameterspH and ORP (mV)
  • pH Range: -2.00 to 16.00 pH
  • ORP Range: -1500 to +1500 mV
  • pH Accuracy±0.005 pH (at 25 °C, with standard buffer)
  • ORP Accuracy±1 mV (at 25 °C)
  • Resolution: 0.001 pH / 0.1 mV
  • Output Signal4–20 mA DC (HART 7 superimposed, 1200/2200 Hz)
  • Temperature Compensation: Automatic (ATC) via built-in Pt1000 RTD; range -10 to 130 °C
  • Isolation: Input-to-output: 1500 V ACInput-to-power: 1500 V AC
  • Loop Power Supply: 12–45 V DC (typical 24 V DC)
  • Power Consumption≤ 20 mA (at 24 V DC, including HART communication)
  • Communication: HART 7 (digital); USB modem for local PC connection (UM option)
  • Response Time (T90): ≤ 30 seconds (pH, with standard electrode); ≤ 10 seconds (ORP)

Functional Features:

  • 2-Wire Operation: Both power and signal transmitted over a single pair of wires — reduces cabling cost
  • Auto-Calibration: Supports 1-point, 2-point, and 3-point calibration with automatic buffer recognition
  • Diagnostic AlertsElectrode slope monitoringreference junction statussensor end-of-life warning
  • Hold Function: Configurable measurement hold on signal loss or communication failure
  • Damping: Adjustable 0–60 seconds signal damping to filter noise
  • Temperature Compensation: Built-in Nernst equation-based ATC with adjustable temperature coefficient

Material Composition:

  • Sensor Body: SS316L stainless steel (wetted parts)
  • Electrode: Glass pH electrode with Ag/AgCl reference systemPt1000 RTD for temperature
  • Cable EntryPG13.5 cable gland (IP68 rated when fitted)
  • Housing: Polycarbonate + PBT blend (UL94 V-0 rated)
  • Cable: 10 m PVC-jacketed shielded cable (standard); options up to 100 m

Structural Characteristics:

  • Form Factor: In-line / immersion / panel-mount configuration
  • Dimensions (Transmitter Head): 80 mm (Ø) × 210 mm (L) (approximate)
  • Weight: Approximately 1.2 kg (with 10 m cable)
  • Process ConnectionG 1/2″ BSP male thread (standard); NPT 1/2″ optional
  • Protection Rating: IP68 (with cable gland properly fitted)

Operating Principle:
The glass pH electrode generates a millivolt potential proportional to the hydrogen ion activity in the process solution, following the Nernst equation (≈ 59.16 mV/pH at 25 °C). The ORP electrode (platinum/gold ring) generates a potential proportional to the oxidation-reduction state of the solution. The transmitter’s internal high-impedance amplifier measures this millivolt signal, applies temperature compensation using the Pt1000 RTD reading, and linearizes the output to a 4–20 mA DC signal. The HART 7 protocol modulates digital data onto the 4–20 mA loop for remote configuration, diagnostics, and calibration.

Advantages & Highlights:

  • Ultra-High Accuracy: ±0.005 pH — among the highest in the 2-wire transmitter class
  • Low Maintenance: Built-in diagnostics provide early warning of electrode degradation
  • Simple Wiring: True 2-wire, loop-powered design eliminates need for separate power supply
  • USB Local Access: UM option enables on-site configuration without HART modem

Applicable Industries:

  • Water & Wastewater Treatment
  • Chemical & Petrochemical Processing
  • Pharmaceutical & Biotechnology
  • Food & Beverage
  • Power Generation (Boiler Water Chemistry)
  • Mining (Leach Process Control)

Installation Requirements:

  • Install in a location with adequate flow velocity (≥ 0.3 m/s) to ensure representative sampling
  • Mount the transmitter head vertically or at an angle — never upside down (to keep reference junction wet)
  • Use shielded cable; ground the shield at the transmitter end only
  • Ensure minimum 300 mm immersion depth for the electrode in the process stream
  • Provide 24 V DC loop power with sufficient capacity (≥ 25 mA)

Usage Precautions:

  • Never dry-run the glass electrode — the glass membrane must remain hydrated at all times
  • Calibrate with fresh, certified buffer solutions (pH 4.00, 7.00, 10.00) at least every 3 months
  • Do not expose the electrode to HF (hydrofluoric acid) or strong alkaline solutions (> pH 12) for extended periods — glass dissolution will occur
  • Replace the electrode when the slope falls below 85% of theoretical Nernst value (≈ 50.2 mV/pH)
  • Do not install in locations with vibration exceeding 5 g RMS — may damage the glass bulb

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