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Yokogawa NFCP502-WCPU

Full Model Number: NFCP502-WCPU

Product Introduction:
The NFCP502-WCPU is the central processing unit (CPU) module for Yokogawa’s FA-M3 series programmable logic controller (PLC). It features a Windows CE-based operating system with an ARM9 processor, providing high-speed processing, integrated motion control, and extensive communication capabilities for machine automation and process control.

Detailed content

Technical Specifications:

  • CPU Type: 32-bit ARM926EJ-S RISC processor
  • Operating System: Windows CE 5.0 (real-time kernel)
  • Program Memory: 256 MB Flash ROM (user program); 64 MB RAM (data)
  • Program Execution Speed: 0.03 μs per basic instruction (LD, AND, OR)
  • Maximum I/O Points: 2,048 points (expandable with remote I/O)
  • Built-in I/O: 32 points (16 inputs / 16 outputs) on CPU module
  • High-Speed Counter Inputs: 4 channels (max 500 kHz)
  • Pulse Output: 2 axes (max 200 kHz)
  • Ethernet Ports: 2 ports (100BASE-TX)
  • Serial Ports: RS-232C (1 port), RS-485 (1 port)
  • USB Port: 1 port (USB 2.0, for programming and data transfer)
  • SD Card Slot: 1 slot (for program backup and data logging)
  • Power Supply: DC 24 V (±20%)
  • Power Consumption: Approximately 3.5 W (CPU only)
  • Operating Temperature: 0°C to +55°C
  • Dimensions: 98 mm (W) × 90 mm (H) × 75 mm (D)
  • Weight: Approximately 0.3 kg

Material Composition:

  • Housing: ABS resin (UL94 V-0 rated)
  • PCB: FR-4 glass epoxy, conformally coated
  • Connectors: Phoenix Contact or equivalent, gold-plated contacts
  • Terminal Blocks: Screw-type, 2.5 mm² wire capacity

Structural Features:

  • DIN rail mounting (35 mm rail) or direct panel mounting
  • Front-facing I/O terminal blocks for easy wiring
  • LED indicators: RUN, ERROR, BATTERY, COMMUNICATION
  • Built-in real-time clock with battery backup

Working Principle:
The ARM9 processor executes the user program (written in IEC 61131-3 compliant languages: LD, FBD, SFC, ST, IL) stored in Flash memory. The Windows CE real-time kernel manages task scheduling, communication stacks, and the integrated motion control engine. I/O is scanned cyclically with a minimum scan time of 0.5 ms for the CPU module. Communication with remote I/O, HMIs, and SCADA systems is handled via Ethernet (Modbus TCP, EtherNet/IP), RS-485 (Modbus RTU), and RS-232C.

Advantages & Highlights:

  • Windows CE platform enables rich HMI integration and data logging directly on the PLC
  • Built-in motion control (2-axis pulse output, 4-axis high-speed counter) eliminates need for separate motion controller
  • Dual Ethernet ports support redundant network configurations
  • IEC 61131-3 compliant programming with FBD, LD, ST, SFC, IL languages
  • Supports Yokogawa FAIR Planner programming software

Applicable Industries:

  • Machine building (packaging machines, CNC machines, conveyors)
  • Semiconductor manufacturing equipment
  • Food and beverage packaging lines
  • Printing and converting machinery
  • Material handling and logistics automation

Installation Requirements:

  • Mount on DIN rail in a control cabinet with adequate ventilation
  • Connect DC 24 V power supply with minimum 2 A capacity (for CPU + I/O modules)
  • Terminate Ethernet cables with shield grounding at one end only
  • Use Yokogawa FA-M3 series I/O modules for expansion (no mixing with FA-M1 series)

Usage Precautions:

  • Do not disconnect power while the CPU is writing to Flash memory (use battery backup or UPS)
  • Do not exceed the total I/O point count (2,048 max) including remote I/O
  • Update firmware only using Yokogawa FAIR Planner software via USB or Ethernet
  • Ensure the SD card is formatted in FAT32 for data logging compatibility

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