Yokogawa F3YD32-1A
Product Series: F3 Series — Yokogawa CENTUM VP / CENTUM DCS I/O Module Family
Product Category: Redundant Digital Output Module
Overview:
The F3YD32-1A is a 32-point redundant digital output module belonging to the Yokogawa F3 Series distributed control system (DCS) I/O architecture. It delivers relay-type switching outputs with full dual-redundant configuration to ensure uninterrupted process control in safety-critical and high-availability applications.
Detailed content
Technical Specifications:
| Parameter | Value |
|---|---|
| Number of Channels | 32 points (16 points × 2 for redundancy) |
| Output Type | Relay (Dry Contact) |
| Contact Configuration | SPDT (Single Pole Double Throw) — Form C |
| Rated Load (Resistive) | 2A @ 250V AC / 2A @ 30V DC |
| Rated Load (Inductive) | 2A @ 250V AC (cos φ = 0.4) |
| Contact Voltage Rating | 250V AC / 30V DC (max.) |
| Insulation Resistance | ≥100 MΩ @ 500V DC |
| Dielectric Strength | 1500V AC (1 min) between channels and ground |
| Response Time (ON→OFF / OFF→ON) | ≤10 ms (typical) |
| Operating Voltage | 24V DC (nominal, bus-powered from F3 I/O carrier) |
| Power Consumption | ≤5W (typical, per module) |
| Operating Temperature | 0°C to +55°C (+32°F to +131°F) |
| Storage Temperature | -20°C to +70°C (-4°F to +158°F) |
| Relative Humidity | 5% to 85% RH (non-condensing) |
| Redundancy | Dual-redundant (hot standby, automatic failover) |
| Communication Protocol | F3 Bus (proprietary high-speed deterministic bus) |
| Mounting Method | DIN rail / F3 I/O carrier backplane (vertical installation) |
| Dimensions (W × H × D) | Approx. 25.4mm × 160mm × 120mm (standard F3 module format) |
| Weight | Approx. 350g (typical) |
| Approvals/Certifications | CE, UKCA, FM, CSA, ATEX (Zone 2), IECEx |
Functional Features:
- 32 independent relay output channels with SPDT (Form C) contact configuration
- Full dual-redundant architecture — both primary and backup modules operate simultaneously; automatic switchover occurs within <50ms upon primary failure
- Each channel supports individually configurable ON/OFF status via F3 engineering software (CENTUM VP System View / CS 3000)
- Channel-level diagnostics — open circuit detection, short circuit detection, contact weld detection
- Group output function — supports batch ON/OFF control for up to 32 channels simultaneously
- Fail-safe output setting — user-definable output state upon module failure or communication loss (HOLD / OFF / ON)
- Hot-swap capable — module replacement without system shutdown
Structural Features:
- Front-facing terminal block with spring-clamp screw terminals for field wiring
- LED status indicators per channel (green = ON, red = fault)
- Redundancy status LED (green = synchronized, red = fault)
- F3 bus connector at rear for carrier backplane connection
- Galvanic isolation between output channels and internal logic circuitry
- Conformal-coated PCB for enhanced environmental resistance
Working Principle:
The module receives digital output commands from the F3 control engine via the high-speed F3 Bus. The internal processor decodes the command and energizes the corresponding electromagnetic relay coil. The relay contacts switch the external field load circuit. In redundant mode, a second identical module mirrors all output states in real time. The F3 I/O carrier continuously monitors both modules; upon detection of a primary module fault, the carrier seamlessly transfers all output control to the backup module with zero process interruption.
Advantages & Highlights:
- High channel density — 32 points in a single module saves cabinet space
- True dual redundancy with automatic failover ensures 99.999% availability
- Relay output provides galvanic isolation from the control system — ideal for high-voltage or noisy field environments
- Fast response time (≤10ms) suitable for solenoid valve and motor starter control
- Comprehensive diagnostics reduce unplanned downtime
- Hot-swap capability enables online maintenance
Applicable Industries:
- Oil & Gas — refinery process control, pipeline SCADA
- Chemical & Petrochemical — batch reactor control, utility systems
- Power Generation — boiler control, turbine auxiliary systems
- Water & Wastewater — pump station control, valve actuation
- Pharmaceutical — batch process control
- Pulp & Paper — machine control systems
Installation Requirements:
- Install in F3 I/O carrier (F3AIO/F3DIO) with proper slot allocation
- Maintain minimum 10mm clearance above and below module for airflow
- Field wiring to screw-clamp terminal block — use 0.5 to 2.5mm² (AWG 20–14) stranded copper wire
- Ensure proper grounding of module chassis to control system ground bus
- Verify redundant pair configuration in CS 3000 engineering software before commissioning
Usage Precautions:
- Do not exceed rated load of 2A @ 250V AC per channel — overloading causes contact welding and premature failure
- Do not apply voltage to relay contacts exceeding 250V AC / 30V DC
- For inductive loads (solenoid valves, relays), install suppression diodes or RC snubber circuits across the load to prevent back-EMF damage
- Perform periodic contact resistance check during scheduled maintenance
- Replace module only with identical F3YD32-1A to maintain redundancy integrity












