YOKOGAWA E204DN-AB1-LS A/FF1/FN1
Product Introduction:
The E204DN-AB1-LS A/FF1/FN1 is a multivariable smart transmitter from Yokogawa’s EJX series. This model simultaneously measures differential pressure, static pressure, and process temperature from a single process connection. The model code decodes as: E204DN = Multivariable type, AB1 = Output/configuration code, LS = Local display with backlight, A = HART 7 / FF1 = Flange-Flange process connection (DIN), FN1 = Drain/vent fitting. The wetted parts are constructed from Hastelloy C-276 for maximum corrosion resistance.
Detailed content
Technical Specifications:
- Measurement Type: Differential Pressure, Static Pressure, Process Temperature (3-variable simultaneous)
- DP Range: 0 to 100 kPa (configurable, typical ranges: 0–2.5 kPa to 0–1000 kPa)
- Static Pressure Range: 0 to 16 MPa (160 bar)
- Temperature Range: -40°C to +120°C (process fluid)
- Output Signal: 4 to 20 mA DC (HART 7, FF, or PA protocol selectable)
- Accuracy (DP): ±0.04% of URL (Upper Range Limit)
- Accuracy (Static Pressure): ±0.1% of span
- Accuracy (Temperature): ±0.1°C
- Process Connection: FF1 — DIN flange-to-flange (DN50, PN40, RF face per DIN 2527)
- Drain/Vent: FN1 — 1/2″ NPT female (bottom connection)
- Wetted Material: Hastelloy C-276
- Process Temperature (ambient): -40°C to +85°C
- Protection Rating: IP67 (IEC 60529)
- Explosion Proof: Ex d IIC T6 Gb (ATEX), FM Class I Div 1, CSA Class I Div 1
Functional Features:
- Simultaneous 3-variable measurement from a single process tap — eliminates need for separate instruments
- Local LCD display shows all 3 process variables, bar graph, and device status
- HART 7, FOUNDATION Fieldbus H1, Profibus PA protocol selectable
- Built-in temperature sensor (Pt1000) for process temperature measurement
- SIL 2 certified (IEC 61508) for safety instrumented functions
Performance Parameters:
| Parameter | Value |
|---|---|
| Turndown Ratio | 100:1 (DP), 40:1 (SP) |
| Response Time | ≤400 ms (DP, 90% step) |
| Overpressure Rating | 1.5 × URL (static), 2.5 × URL (differential) |
| Ambient Temperature Effect | ±0.1% URL per 28°C |
| Static Pressure Effect | ±0.05% URL per 10 MPa |
| Long-term Stability | ±0.1% URL per 5 years |
| Supply Voltage | 12 to 45 V DC (HART), 15.4 to 42.4 V DC (FF/PA) |
Material Composition:
- Wetted Parts: Hastelloy C-276 (UNS N10276) — superior resistance to chlorides, sulfuric acid, and mixed acids
- Diaphragm Seal: Hastelloy C-276 with fluorocarbon (FKM) O-ring
- Housing: Aluminum alloy (AL6063-T5) with epoxy polyester powder coat (RAL 5010)
- Cable Gland: 316L Stainless Steel with nickel plating
Structural Characteristics:
- Dimensions: 168 mm (H) × 118 mm (W) × 155 mm (D) (excluding flanges)
- Weight: Approximately 6.5 kg (with FF1 flanges)
- Flange Dimensions: DN50 (2″), PN40, RF face, bolt circle 110 mm, 4 × M12 bolts
- Display: 128 × 64 pixel LCD with white backlight, 4-line text + bar graph
Working Principle:
The transmitter uses a resonant silicon sensor for differential pressure and static pressure measurement. The silicon diaphragm vibrates at its natural resonant frequency (~100 kHz), which shifts proportionally to applied pressure. A capacitive pick-off detects the frequency shift and converts it to a digital pressure value. The integrated Pt1000 RTD measures process temperature via 4-wire resistance measurement. The microprocessor fuses all 3 variables using proprietary algorithms to compensate for temperature effects on DP and SP readings. The result is transmitted as 4–20 mA + HART digital signal.
Key Advantages:
- Hastelloy C-276 wetted parts — handles the most aggressive chemical processes (HCl, H2SO4, acetic acid, chlorides)
- 3-variable measurement from single connection — reduces process penetrations by 66%
- SIL 2 / SIL 3 capable — suitable for safety-critical applications
- DIN flange connection (FF1) — standard European piping compatibility
Applicable Industries:
- Chlor-alkali plants (chlorine gas, caustic soda)
- Sulfuric acid production
- Pharmaceutical reactor monitoring (aggressive solvents)
- Offshore oil and gas (seawater injection)
- Pulp and paper digester monitoring
Installation Requirements:
- Install vertical or inclined (process connection at bottom) for liquid service
- For gas service, install process connection at top or side with vent at top
- Use DN50 PN40 DIN flanges with spiral wound gasket (graphite + 316L)
- Connect drain/vent (FN1) to closed collection system for hazardous fluids
- Bond the transmitter housing to plant ground (impedance < 1 Ω)
Usage Precautions:
- Do not exceed 16 MPa static pressure — will permanently deform the silicon sensor
- Do not apply pressure to the drain/vent (FN1) fitting when process is pressurized
- Perform zero calibration with both process connections at equal pressure (for DP)
- Replace diaphragm seals every 5 years in corrosive service (even with Hastelloy C-276)
- Verify HART communication address is unique on the loop before commissioning
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