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Kollmorgen M00306-MCE

Product Overview

MCE suffix customized variant of AKD-M00306 modular servo drive, retaining core 3A continuous / 9A peak power rating with modified auxiliary I/O expansion and communication pinout configuration for special OEM automation equipment integration. Universal single-phase 240VAC input, paired with small-frame low-inertia AKM servo motors.
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Detailed content

Core Technical Specifications

  1. Input Power Supply: Single-phase universal 85–265 VAC, 50/60 Hz global mains compatible
  2. Continuous Output Current Rating: 3 Arms RMS
  3. Peak Output Overload Current: 9 Arms RMS (3-second 300% overload capacity)
  4. Nominal Continuous Power Output: 1100 W
  5. Control Loop Cycle Timing: Current loop 0.67 μs; Speed loop 62.5 μs; Position loop 125 μs
  6. Full Suffix Code Breakdown:
    • M00306 = Base hardware: 3A continuous / 9A peak modular AKD2G drive
    • M = High-speed EtherCAT industrial real-time bus interface
    • C = Expanded CANopen auxiliary communication channel
    • E = Integrated built-in EMC input EMI filter
  7. Feedback Signal Compatibility: SFD smart feedback sensors, EnDat 2.2, incremental encoders, analog resolvers, sine/cosine position encoders
  8. Mechanical Outer Dimensions: 89 mm (W) × 168 mm (H) × 156 mm (D)
  9. Net Unit Operating Weight: 0.98 kg
  10. Environmental Compliance: IP20 cabinet-only installation; Operating temperature range 0°C ~ +40°C; Storage temperature -30°C ~ +70°C

Function Features

  1. Three standard independent closed-loop motion control modes: Position control, Velocity control, Torque control
  2. Dual communication bus architecture: Primary EtherCAT real-time motion bus + secondary CANopen auxiliary I/O bus
  3. Expanded isolated digital I/O channel set customized via MCE pinout modification for OEM multi-sensor integration
  4. Next-generation adaptive mechanical resonance suppression algorithm for micro-vibration elimination on precision positioning equipment
  5. Integrated EMC input filter blocks drive switching noise from contaminating factory power distribution grid
  6. Internal built-in braking chopper circuit for standard regenerative energy dissipation during motor deceleration
  7. Complete multi-stage hardware fault protection circuit: Overcurrent, overvoltage, undervoltage, overheat, encoder signal loss, output short-circuit, motor stall protection
  8. Full compatibility with Kollmorgen Workbench V7.0+ configuration, tuning and diagnostic software

Performance Highlights

  1. Dual EtherCAT + CANopen dual-bus design satisfies OEM equipment requiring motion control and auxiliary device communication simultaneously
  2. AKD2G modular high-density platform reduces cabinet width occupation by 30% vs original first-generation AKD series
  3. Optimized low-noise PWM switching technology cuts motor audible operating noise by 15% compared to older drive platforms
  4. Universal wide single-phase input voltage eliminates requirement for step-up/step-down transformers for global equipment export
  5. Enhanced low-speed torque stability eliminates micro-jitter for ultra-precision micron-level positioning stages

Material & Structural Characteristics

  1. Primary cooling radiator: Miniature extruded black aluminum alloy vertical fin heat dissipation structure
  2. Front control housing: Lightweight flame-retardant ABS plastic with compact multi-status LED indicator array
  3. Wiring terminal connectors: Miniature gold-plated copper spring-clamp terminals for small cross-section shielded wiring
  4. Internal circuit board: High-density miniaturized conformal coated FR-4 high-temperature PCB substrate
  5. Mechanical mounting structure: Standard 35 mm DIN rail vertical clamping mounting bracket

Working Principle

Universal single-phase AC industrial mains power flows through integrated EMC filter for noise suppression before full-wave rectification to form stable DC bus voltage. High-speed AKD2G DSP processor receives motion trajectory commands via primary EtherCAT bus and auxiliary sensor data via secondary CANopen bus, executes advanced FOC field-oriented control algorithm and adaptive vibration suppression logic to generate low-noise three-phase PWM drive signals for small-frame permanent magnet servo motors. High-resolution encoder real-time rotor position feedback is transmitted back to drive control board to close triple current-speed-position control loop, realizing high-precision stable motion tracking. Regenerative energy produced during motor deceleration cycles is consumed by internal integrated brake chopper circuit to prevent DC bus overvoltage fault conditions.

Applicable Industries

Export OEM precision optical inspection equipment, laboratory micro-position automation stages, small laser marking and engraving machinery, 3C electronic micro-assembly production jigs, medical fluid dispensing automated equipment, miniature textile precision looms

Installation Requirements

  1. Vertical DIN rail mounting only inside IP54+ rated industrial electrical control cabinet; horizontal mounting strictly prohibited
    1. Maintain minimum 50 mm vertical convection clearance above and below drive unit for natural heat dissipation; no stacking of heat-generating components within 100 mm horizontal distance.
    2. Separate shielded power cables and encoder feedback cables with a minimum 10 cm routing gap; all cable shielding must implement 360° metal clamping grounding to cabinet PE busbar.
    3. Connect unit ground terminal to cabinet PE bar with 2.5 mm² tinned copper grounding wire; daisy-chain grounding is forbidden for EMI compliance.
    4. Ambient relative humidity must stay between 5%–85% without condensation; install dehumidifier for cabinet operation below 10°C ambient temperature.

    Operation Precautions

    1. Execute full motor parameter auto-identification and three-stage gain tuning after initial wiring before running any motion programs.
    2. Strictly prohibit hot-plugging EtherCAT, CANopen and encoder connectors while main AC power is energized.
    3. Equipment with continuous high-frequency rapid acceleration/deceleration duty cycles must install external matched braking resistor to avoid internal chopper over-temperature fault.
    4. Do not deploy unit in environments containing conductive metal dust, acidic/alkaline corrosive vapor, or sustained vibration exceeding 10–1000 Hz, 0.5 g.
    5. Firmware upgrade, program backup and parameter export must use Kollmorgen Workbench V7.0 or higher software version to unlock all MCE dual-bus customized functions.
    6. Quarterly visual inspection of heat sink surface dust accumulation; compressed air dust removal required if fin blockage exceeds 30% of surface area.

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