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Kollmorgen AKM42E-EKCNR-00
Product Brief Introduction
Medium-frame high-power high-speed servo motor from Kollmorgen standard AKM product line, optimized for high acceleration, high continuous power precision motion applications. EKCNR suffix specifies built-in 23-bit multi-turn BiSS C absolute encoder, 14 mm smooth solid shaft, standard brake-less configuration, IP65 universal environmental protection grade, native matching with AKD-P high voltage servo drives.
Detailed content
Technical Specifications
- Nominal Rated Power (S1 Continuous Duty): 2.55 kW
- DC Bus Rated Operating Voltage: 640 VDC maximum
- Continuous Rated RMS Current: 11.8 Arms
- Continuous Stall Torque: 8.2 N·m at 100 °C winding temperature
- Peak Overload Torque: 22.5 N·m (1-second maximum duty cycle)
- Rated Operating Speed: 3000 rpm
- Maximum Mechanical No-Load Speed: 6000 rpm
- Number of Motor Poles: 6-pole permanent magnet rotor
- Rotor Magnet Material: High-energy neodymium iron boron rare earth permanent magnet
- Feedback Device: 23-bit multi-turn BiSS C absolute encoder, 4096 mechanical turns memory capacity
- Shaft Specification: 14 mm diameter smooth solid output shaft
- Mounting Flange Standard: IEC 130 × 130 mm square mounting flange, 4 × M8 fixing screw holes
- Motor Overall Length: 186 mm
- Net Weight: 7.6 kg
- Insulation Class: F-grade (155 °C maximum continuous winding temperature)
- Protection Rating: IP65 shaft and housing sealing
- Operating Ambient Temperature: 0 °C to +40 °C (derate 1.5% power per °C above 40 °C)
- Storage Temperature: -40 °C to +85 °C
- Certifications: UL 1004, CE, RoHS 2
Functional Features
- Six-pole rare earth magnet rotor design delivers high torque density and fast acceleration response
- 23-bit multi-turn BiSS C absolute encoder retains full position data across 4096 mechanical rotations without power supply
- Low cogging torque optimized stator winding design; cogging torque ≤ 1.8% of continuous stall torque for ultra-smooth low-speed rotation
- Built-in PTC positive temperature coefficient thermal sensor for winding overtemperature real-time monitoring
- Single M23 integrated power + encoder connector interface compatible with AKM series 16097-06B combined cable assembly
- Symmetric stator lamination electromagnetic design eliminates rotational vibration at full speed range
- Standard natural convection air cooling; optional forced air cooling fan accessory for high-temperature environment full power operation
Performance Highlights
- Peak torque 2.74× continuous rated torque for rapid acceleration/deceleration high dynamic motion tasks
- Ultra-low torque ripple ensures ±1 arc-second positioning repeatability for precision positioning equipment
- 6000 rpm maximum mechanical speed supports high-speed spindle and high-speed pick-and-place axis applications
- Multi-turn absolute encoder eliminates mandatory homing procedure after power loss, shortens equipment startup cycle
- 120,000-hour bearing service life under rated operating load conditions
Material Composition
- Motor Housing: Die-cast aluminum alloy with black matte hard anodized anti-corrosion surface treatment
- Stator Lamination: 0.35 mm silicon electrical steel stacked core
- Rotor Core: Solid steel rotor hub with surface-mounted neodymium iron boron permanent magnet segments
- Winding Wire: Polyimide enameled copper magnet wire (F insulation grade)
- Bearings: Double-row high-precision sealed deep groove ball bearing (motor front and rear end)
- Shaft: 4140 alloy steel quenched and tempered output shaft with hard chrome surface coating
- Seal Components: Fluorine rubber shaft lip seal for coolant and dust resistance
Structural Characteristics
- Square IEC standard mounting flange with four symmetrical M8 threaded mounting holes for universal mechanical fixture compatibility
- Integrated rear housing embedded M23 12-pin combined power/encoder single connector interface
- Double bearing front-rear support shaft structure limits radial and axial shaft play within ≤ 0.01 mm
- Internal stator winding fully vacuum impregnated epoxy resin for vibration resistance and moisture insulation
- Separate sealed encoder rear cavity isolated from motor stator heat zone to maintain encoder operating temperature stability
Working Principle
- AKD servo drive outputs three-phase sine wave alternating current to motor stator distributed windings to generate rotating electromagnetic magnetic field
- Rotor surface-mounted rare earth permanent magnet generates fixed magnetic field; stator rotating magnetic field pulls rotor synchronous rotation at equal electrical frequency
- BiSS C absolute encoder mounted on motor rear shaft continuously samples rotor mechanical angular position and transmits digital position signal to servo drive feedback port
- PTC thermal sensor embedded within stator windings sends temperature resistance signal to drive for real-time winding temperature monitoring; drive reduces output power or triggers fault lockout upon overtemperature threshold crossing
- Six-pole electromagnetic layout optimizes magnetic field waveform to suppress torque ripple and cogging effect during full speed range rotation
Advantage Highlights
- Standard IEC mounting flange compatible with global mechanical design standards, no custom fixture modification required for equipment integration
- Multi-turn absolute encoder eliminates machine homing cycle after emergency power failure, improving production equipment operating efficiency
- IP65 full environmental protection grade allows direct installation on machine processing zones exposed to cutting fluid splash
- Single combined connector design reduces machine wiring layout complexity and cable material cost
- Full series cross-compatibility with all AKD-P high voltage servo drive models without parameter limitation
Applicable Industries
High-speed CNC milling machines, lithium battery electrode winding equipment, semiconductor die bonding machines, electronic component high-speed placement equipment, automated carton packaging machinery, laser cutting positioning axes, aerospace precision motion simulators, textile high-speed spinning machinery
Installation Requirements
- Mounting flange surface flatness tolerance ≤ 0.02 mm; uneven mounting surface generates excessive bearing radial load
- Shaft coupling radial misalignment limited to ≤ 0.01 mm; flexible bellows coupling mandatory, rigid coupling prohibited
- M8 mounting screw tightening torque controlled at 12 N·m; over-tightening deforms aluminum mounting flange
- M23 connector cable assembly must maintain minimum 150 mm free bend length at motor rear housing to avoid cable weight bearing on connector housing
- Motor installation orientation unrestricted; horizontal, vertical shaft up/vertical shaft down installation all permitted under IP65 protection
Operation & Maintenance Precautions
- Do not apply hammer impact force directly to motor output shaft during coupling installation; impact damages internal bearing and encoder assembly
- Ambient air must remain clean without conductive metal dust; metal dust ingress causes stator winding short-circuit failure
- Avoid continuous operation above 40 °C ambient temperature without optional cooling fan; long-term high temperature accelerates magnet demagnetization
- Lubricate motor bearings every 10,000 operating hours with Kollmorgen certified high-temperature bearing grease
- Disconnect all power supply before removing M23 connector; hot plug operation damages encoder communication circuit permanently






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