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Gasonics AWD-1-9 Internal Wiring Harness

Product Description: This part number identifies a specific internal electrical cable assembly used within Gasonics semiconductor equipment. “AWD” designations typically refer to “Assembly Wiring Documentation” or specific wire harness configurations. The “1-9” suffix denotes a specific routing path, length, and connector pinout. This harness is typically used to route low-voltage control signals or sensor data between the main equipment rack and peripheral subsystems.

Technical Specifications:

  • Type: Multi-conductor Shielded Cable Assembly

Detailed content

  • Conductor Material: Stranded copper with Teflon (PTFE) or PVC insulation
  • Shielding: Braided copper shield (95% coverage) for EMI/RFI suppression
  • Connectors: D-Sub (DE-9 or DA-15), M12 circular connectors, or terminal blocks
  • Length: Custom length specific to the tool chassis layout
  • Voltage Rating: 300V AC/DC
  • Temperature Rating: -20°C to +80°C (standard) or up to 105°C (high-temp variants)

Functional Features:

  • Signal Integrity: High-quality shielding prevents electromagnetic interference from affecting sensitive analog sensor signals (e.g., thermocouples, pressure gauges).
  • Vacuum Compatibility: Low-outgassing jacket materials (PUR or PVC) suitable for cleanroom environments.
  • Durability: Flexible jacketing resistant to abrasion during tool maintenance and robot movement.
  • Color Coding: Wires are color-coded and labeled at both ends for rapid troubleshooting and installation.

Application Scenarios:

  • Sensor Interconnect: Connecting chamber pressure transducers, thermocouples, and gas flow sensors to the main controller PCB.
  • Robotic Control: Wiring stepper motors and limit switches for wafer handling robots and aligners.
  • Safety Interlocks: Hardwiring door sensors and emergency stop buttons to the safety PLC.
  • RF System Control: Transmitting low-voltage enable/disable signals to the RF generator and match network.

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