Technical Specifications:

• Processor: ARM Cortex A8, 800 MHz
• RAM: 256 MB DDR2 SDRAM
• Flash Memory: 256 MB (for program and data storage)
• Ethernet Ports: 2x 10/100 Mbps Ethernet (RJ45)
• USB Ports: 1x USB 2.0 Host, 1x USB 2.0 Device
• SD Card Slot: 1x Micro SD (for data logging, firmware update)
• X20 Bus Interface: Up to 64 X20 I/O modules (depending on base configuration)
• Real-Time Performance: 250 µs cycle time (typical)
• Motion Control Axes: Up to 4 axes (interpolated)
• Programming Environment: B&R Automation Studio (V4.x)
• Supported Languages: IEC 61131-3 (ST, LD, FBD, SFC, IL, CFC), ANSI C
• Power Supply: 24 V DC (nominal), range 20.4 V to 28.8 V
• Power Consumption: ≤ 8 W (typical)
• Operating Temperature: 0 °C to +55 °C
• Storage Temperature: -25 °C to +70 °C
• Relative Humidity: 5% to 95% (non-condensing)
• Dimensions (W x H x D): 79.5 mm x 120 mm x 22.5 mm (when used as X20 module)
• Weight: Approximately 200 g

Functional Features:

• Full IEC 61131-3 programming support
• Integrated motion control (point-to-point, continuous path, CNC)
• Integrated PLC functionality (logical control, sequencing)
• Integrated visualization (HMI) runtime
• OPC UA server built-in
• Data logging to SD card
• Web-based diagnostics and visualization
• Firmware update via SD card or Automation Studio
• Supports hot-swap of X20 I/O modules

Structural Characteristics:

• DIN rail mounting (TS 35)
• X20 bus connector on bottom edge
• Ethernet and USB connectors on front face
• Micro SD slot on front face
• Status LEDs: Power, Run, Error, Ethernet
• Compact ABS plastic housing

Working Principle:
The CP048 runs a real-time operating system (B&R Real-Time OS) on the ARM Cortex A8 processor. The controller executes the user program (IEC 61131-3 or C) in a deterministic scan cycle. I/O data is exchanged with X20 modules via the X20 backplane bus at high speed. Motion control tasks are executed by a dedicated motion control core within the processor. Communication with HMI panels, SCADA systems, and other controllers occurs via the dual Ethernet ports using standard industrial protocols.

Advantages & Highlights:

• High processing power (800 MHz ARM Cortex A8) enables complex control and motion tasks
• Integrated PLC + Motion + HMI in a single compact controller
• Dual Ethernet ports allow network separation (control network + diagnostic network)
• SD card enables standalone data logging and easy firmware management
• Full IEC 61131-3 compliance with all five programming languages
• Cost-effective alternative to separate PLC + motion controller + HMI

Applicable Industries:

• Packaging machinery
• Printing and converting
• Material handling and conveyor systems
• Small to medium machine builders
• Robotics (pick-and-place, SCARA)
• Textile machinery

Installation Requirements:

• Mount on DIN rail (TS 35 x 7.5 or TS 35 x 15)
• Connect to X20 base module (X20BC0083 or X20BC0093) for I/O expansion
• Connect Ethernet cables to controller network and optional HMI/SCADA network
• Insert Micro SD card for data logging (formatted as FAT32)
• Ensure 24 V DC power supply with adequate current capacity (minimum 1 A recommended)

Usage Precautions:

• Do not disconnect X20 modules during active operation (unless hot-swap is configured)
• Use industrial-grade Ethernet cables (shielded) for reliable communication
• Do not exceed ambient temperature of +55 °C
• Perform firmware updates only through official B&R Automation Studio
• Back up the program to SD card before any configuration changes