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B&R 4D1042.00-090
Product Name: B&R ACOPOS 1042 Single-Axis AC Servo Drive
Introduction: This is a single-axis industrial servo amplifier from the ACOPOS family, built to control permanent magnet synchronous motors and synchronous reluctance motors in CNC machines, robotics, printing presses, packaging systems and high-precision motion lines. It provides vector control, safe torque off and multiple fieldbus options.
Detailed content
Technical Specifications:
- Continuous power: 2.2 kW
- Peak power: 6.6 kW for 5 seconds
- Input voltage: 380 to 480 V AC, three-phase, 50/60 Hz
- Continuous output current: 6.5 A RMS per phase
- Peak output current: 19.5 A RMS per phase for 5 seconds
- Control supply: 24 V DC
- Motor support: PMSM and SynRM
- Encoder interfaces: incremental HTL/TTL, 1 Vpp to 11 Vpp, up to 20 MHz, dual encoder inputs
- Communication: POWERLINK, EtherCAT, PROFINET, CANopen, USB
- Safety: integrated STO, SIL 3 / PLe per IEC 61800-5-2 and ISO 13849-1
- Braking: integrated brake chopper 200 W, external resistor up to 1 kW
- Operating temperature: 0 to 45 °C, derating above 40 °C
- Protection: IP20 standard, IP54 optional with cover
- Dimensions: 140 mm x 260 mm x 185 mm
- Weight: 3.8 kg
Performance Parameters:
- Current loop bandwidth: 1.6 kHz
- Speed loop bandwidth: 400 Hz
- Position loop bandwidth: 200 Hz
- Position repeatability: ±1 encoder count
- Efficiency at rated load: above 95%
- MTBF: above 100,000 hours
Material Composition:
- Power stage IGBTs, aluminum extruded anodized heatsink
- FR-4 multilayer PCB with controlled copper layers
- Die-cast aluminum powder-coated enclosure
- Phoenix-style power connectors, engineered relay contacts for safety circuit
Structural Features:
- Wall-mount or DIN-rail brackets
- Front terminal blocks for power, motor, encoder and STO
- Status LEDs for power, ready, fault and STO
- Integrated 80 mm cooling fan
- Input EMC filtering for common-mode and differential-mode noise
Working Principle: Three-phase AC is rectified to a DC bus, then IGBTs synthesize three-phase output by space-vector PWM. The controller compares commanded position, speed and torque with feedback from encoders, adjusts current vectors by field-oriented control, and removes motor torque through STO when safety activation occurs.
Installation Requirements: Mount on a flat vertical panel or DIN rail with adequate clearance for airflow. Use specified torque for power terminals, separate signal and power cabling, connect protective earth first, and configure the fieldbus and motor parameters before enabling power.
Usage Precautions: Maintain ambient temperature within the rated range, keep DC bus and encoder cables shielded, do not bypass STO relays, verify motor identification results before full-load operation, and inspect fan and heatsink cleanliness periodically.
