Detailed content
- Optical & Electrical Parameters:
- Laser Source: 633 nm wavelength (helium-neon laser).
- Sensor Type: CMOS array for interferometric signal detection.
- Input Voltage: 24 V DC ±10%.
- Power Consumption: 25 W.
- Environmental & Mechanical:
- Operating Temperature: 0°C to +40°C (extended range: -40°C to +85°C for storage).
- Protection Rating: IP54 (dust/water-resistant).
- Dimensions: 229 mm × 114 mm × 29 mm.
- Weight: 1.2 kg.
- Interfaces & Integration:
- Bus Interface: VME-compliant.
- Communication Protocols: EtherCAT, CANopen, Profibus-DP (up to 12 Mbit).
- I/O Channels: 32 digital I/O points; 4 dedicated servo control channels.
Functional Features
- Nanometer-Level Precision:
- Utilizes laser interferometry to achieve sub-nanometer resolution for surface topography, roughness, and contour measurements.
- Real-Time Signal Processing:
- Integrated DSP and FPGAs enable high-speed data acquisition (62.5 µs update rate) and closed-loop feedback.
- Dual-Axis Synchronization:
- Simultaneously measures X/Y displacements and angular deviations, critical for complex optical alignment.
- Robust Environmental Tolerance:
- IP54 rating ensures reliable operation in industrial environments with dust or moisture.
- Auto-Reconfiguration:
- Automatically reinstates settings after module replacement via ToolboxST software.
- Automatically reinstates settings after module replacement via ToolboxST software.
Application Scenarios
- Semiconductor Manufacturing:
- Measures wafer flatness, chip topography, and lithography mask alignment (±0.1 µm accuracy).
- Precision Optics:
- Characterizes lens surface profiles, prism angles, and mirror reflectivity in telescope/camera production.
- Aerospace & Automotive:
- Validates turbine blade contours, fuel injector dimensions, and aerodynamic component tolerances.
- Research & Development:
- Enables quantum optics experiments and material science studies (e.g., thin-film thickness analysis).
- Industrial Automation:
- Integrates with CNC machines for real-time toolpath calibration and quality control.
Compatible Ecosystem
- Hardware Integration:
- Servo Drivers: WSVO modules for valve position control.
- Terminal Boards: TSVO boards for I/O signal routing.
- Controllers: GE Mark VIe, KUKA KR C2 cabinets.
- Software Tools:
- ZYGO MASS Suite: CODESYS-based environment for IEC 61131-3 programming and diagnostics.
- ToolboxST: Configures Ethernet parameters and motion profiles.
Installation & Maintenance
- Deployment Guidelines:
- Mount on DIN rails with ≥50 mm clearance for heat dissipation.
- Isolate from high-vibration machinery to prevent signal interference.
- Preventive Maintenance:
- Bi-annual inspections: Clean laser optics, verify encoder cables, and test redundant Ethernet ports (ENet1/ENet2).
- Troubleshooting:
- Signal Drift: Recalibrate laser interferometry paths.
- Overheating: Ensure ambient temperature ≤40°C and adequate ventilation.
Certifications & Support
- Compliance: CE, UL, RoHS.
- Warranty: 12-month manufacturer coverage.
- Technical Support: Global service via ZYGO-certified engineers; expedited shipping (e.g., DHL/SF Express).