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MOOG D136-002-005 Multi-Axis Motion Controller

Technical Specifications

  1. Control Axes: Supports 1-8 axes (configurable based on application requirements) .
  2. Control Types:
    • Position control
    • Velocity control
    • Force/pressure control .
  3. Feedback Interfaces:
    • Incremental encoders
    • Absolute encoders
    • Analog sensors (e.g., displacement, pressure sensors) .
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Detailed content

  1. Communication Protocols:
    • EtherCAT, CANopen
    • Analog/digital I/O
    • Optional Profibus-DP slave interface (up to 12 Mbit) .
  2. Programming Language: Compliant with IEC 61131-3 standard .
  3. Power Supply: 24 V DC ±10% .
  4. Operating Temperature: 0°C to +50°C .
  5. Protection Rating: IP20 (standard); higher ratings (e.g., IP67) available for harsh environments .
  6. Dongle Requirement: Requires D138-002-002 hardware dongle for software activation and full functionality .

Functional Features

  1. High-Precision Control:
    • Achieves micron-level positioning accuracy with minimal steady-state error, ideal for precision machining and testing equipment .
  2. Rapid Dynamic Response:
    • Advanced control algorithms (e.g., PID tuning) enable high-speed motion stability; servo jet pilot valve technology delivers 500 Hz undamped natural frequency .
  3. Flexible Control Modes:
    • Seamless switching between position, velocity, and force control modes .
  4. Fault-Safe Design:
    • Integrated centering springs reset valve spools to neutral during power loss or system failure, preventing uncontrolled movements .
  5. Energy Efficiency:
    • Utilizes >90% of pilot-stage flow, reducing energy consumption (especially in multi-valve systems) .
  6. Robust Contamination Resistance:
    • Built-in 200 µm nominal clearance filter ensures near-infinite operational life in industrial environments .

Application Scenarios

  1. Precision Machinery:
    • CNC machine tool trajectory control, injection molding machine mold movements .
  2. Industrial Automation:
    • Robotic arm coordination, packaging line synchronization, high-accuracy printing machinery .
  3. Testing Equipment:
    • Fatigue testers for load simulation, material testing rigs .
  4. Aerospace:
    • Flight simulator actuation, hydraulic actuator validation platforms .
  5. Medical Devices:
    • CT scanner positioning systems, surgical robot motion control .

Compatible Products & Ecosystem

  1. Key Accessories:
    • MOOG Servo Valves (e.g., D661–D665 series) for hydraulic actuation .
    • MOOG Servo Motors/Drives (e.g., G-series) for electric actuation .
  2. Software Tools:
    • Moog Application Software Suite (MASS): CODESYS-based IEC 61131-3 development environment for programming and diagnostics .
  3. Expansion Modules:
    • Analog I/O modules (e.g., QAI016/4) for enhanced signal processing .

Installation & Maintenance Guidelines

  1. Installation Requirements:
    • Avoid vibration-prone locations; ensure ambient temperature/humidity aligns with specifications .
  2. Dongle Handling:
    • Connect D138-002-002 dongle to USB port before controller initialization .
  3. Preventive Maintenance:
    • Bi-annual inspections: Verify cable integrity, clean cooling vents, test redundant module switching .
  4. Troubleshooting:
    • Sudden pressure drops in hydraulic systems may indicate cavitation; verify liquid oxygen pump parameters .

Certifications & Support

  • Warranty: 12-month manufacturer warranty .
  • Global Service: Technical support via MOOG engineers; expedited shipping (e.g., SF Express/DHL) .

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