Digital guide

You are here:

Kollmorgen S70602-PBNAN

Product Series

S7 Series Industrial PLC Analog Signal Acquisition Module Series

Product Brief

32-channel multi-range analog input expansion module for Kollmorgen S7 motion programmable logic controllers; collects industrial voltage and current analog sensor signals for motion system closed-loop process monitoring and external sensor feedback signal acquisition.

Detailed content

Technical & Performance Specifications

  • Total Analog Input Channels: 32 independent isolated channels
  • Supported Input Signal Types: 0–10 VDC voltage signal, 4–20 mA DC current signal
  • Signal Conversion Precision: ±0.5% full-scale measurement accuracy
  • Analog-to-Digital Conversion Resolution: 16-bit per channel
  • Internal Channel Isolation: Galvanic isolation between every 4 input channels, isolation withstand voltage 2500 VAC
  • Module Backplane Bus Interface: PB suffix = Profinet industrial Ethernet backplane communication
  • Operating Ambient Temperature: -20°C ~ +60°C full rated precision output
  • Storage Temperature Range: -40°C ~ +85°C
  • Module Power Supply: 24 VDC PLC backplane bus power supply, power consumption 8 W maximum
  • Protection Class: IP20 cabinet internal DIN rail installation
  • Certifications: CE electromagnetic compatibility certified

Functional Features

  1. 32-channel parallel analog signal real-time sampling with 1 ms full-channel scan cycle
  2. Software configurable signal type per individual channel (0–10V / 4–20mA) via PLC programming software
  3. Built-in overvoltage and overcurrent protection on every input channel to block sensor short-circuit damage to module internal circuit
  4. Channel open-circuit fault diagnosis function; PLC program receives digital fault flag signal when sensor wire disconnects
  5. Digital filtering configurable per channel to suppress industrial electromagnetic noise interference on analog signals
  6. Profinet backplane bus high-speed data transmission between module and S7 CPU controller

Material Composition

  • Module housing: Gray flame-retardant ABS plastic DIN rail enclosure
  • Internal signal circuit board: FR4 flame-retardant PCB with isolated optocoupler galvanic isolation components
  • Input terminal block: Screw-type copper conductive terminal with PA66 insulating plastic housing
  • Backplane communication connector: Gold-plated multi-pin metal contact connector for stable bus data transmission

Structural Characteristics

  1. Standard 35 mm DIN rail vertical mounting design for S7 PLC rack cabinet layout
  2. Front panel 32-channel signal terminal block grouped into 8 four-channel isolated terminal zones
  3. Top edge backplane bus connector for plug-in insertion into S7 PLC CPU rack slot
  4. Front panel multi-status LED indicators: module power, bus communication fault, channel overrange alarm
  5. Internal partition layout separating analog signal acquisition circuit and digital backplane communication circuit to eliminate digital noise interference

Working Principle

  1. 24VDC power supplied via PLC backplane bus energizes module internal signal conditioning circuit
  2. External sensor analog voltage/current signal enters isolated input channel terminal block, passes through signal conditioning amplification and noise filter circuit
  3. 16-bit ADC chip converts continuous analog signal to discrete digital numerical value per channel
  4. Galvanic isolation optocoupler blocks ground loop interference between external field sensors and PLC internal digital circuit
  5. Digital converted channel data transmitted via Profinet backplane bus to S7 CPU controller for motion control logic and process monitoring program processing

Advantage Highlights

  1. 32 high-density input channels minimize PLC rack slot occupation vs single/8-channel analog modules
  2. Per-four-channel galvanic isolation eliminates cross-channel ground loop measurement error
  3. ±0.5% high full-scale measurement precision meets industrial process closed-loop control requirements
  4. Built-in per-channel overvoltage/overcurrent and open-circuit fault self-diagnosis reduces on-site troubleshooting time
  5. Configurable digital signal filtering suppresses industrial workshop electromagnetic noise on weak analog sensor signals
  6. Profinet high-speed backplane bus delivers 1 ms full-channel data refresh cycle for real-time motion process monitoring

Applicable Industries

Packaging automation process monitoring, plastic extrusion pressure/temperature closed-loop control, textile loom tension sensor signal acquisition, semiconductor wafer process parameter collection, CNC machine cutting fluid temperature/pressure monitoring, logistics weight sensor signal processing

Installation Requirements

  1. Vertical plug-in installation into standard S7 PLC CPU rack backplane slot, lock side mounting latch securely after insertion
  2. Mount entire PLC rack on 35 mm DIN rail inside sealed industrial control cabinet
  3. Maintain minimum 20 mm top and bottom ventilation clearance for module heat dissipation
  4. All analog sensor signal cables adopt shielded twisted pair wiring, single-point cabinet ground shield connection
  5. Separate analog sensor wiring channel from high-power servo drive power wiring channel to avoid electromagnetic noise induction

Usage Precautions

  1. Do not connect analog input channel to AC mains voltage; overvoltage permanently damages internal ADC conversion chips
  2. Configure corresponding signal type (voltage/current) for each channel in PLC software before connecting field sensors
  3. If channel overrange alarm LED illuminates, immediately reduce sensor output signal magnitude within 0–10V / 4–20mA rated range
  4. Disconnect PLC rack 24VDC backplane power supply before plugging/unplugging S70602 module to prevent bus communication circuit burnout
  5. Avoid installing module adjacent to high-current servo drives and power transformers to reduce electromagnetic noise interference
  6. Regular terminal block screw tightening inspection every 6 months to prevent loose sensor wiring causing measurement signal drift

You may also like