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Kollmorgen S70602-PBNAN
Product Series
S7 Series Industrial PLC Analog Signal Acquisition Module Series
Product Brief
32-channel multi-range analog input expansion module for Kollmorgen S7 motion programmable logic controllers; collects industrial voltage and current analog sensor signals for motion system closed-loop process monitoring and external sensor feedback signal acquisition.
Detailed content
Technical & Performance Specifications
- Total Analog Input Channels: 32 independent isolated channels
- Supported Input Signal Types: 0–10 VDC voltage signal, 4–20 mA DC current signal
- Signal Conversion Precision: ±0.5% full-scale measurement accuracy
- Analog-to-Digital Conversion Resolution: 16-bit per channel
- Internal Channel Isolation: Galvanic isolation between every 4 input channels, isolation withstand voltage 2500 VAC
- Module Backplane Bus Interface: PB suffix = Profinet industrial Ethernet backplane communication
- Operating Ambient Temperature: -20°C ~ +60°C full rated precision output
- Storage Temperature Range: -40°C ~ +85°C
- Module Power Supply: 24 VDC PLC backplane bus power supply, power consumption 8 W maximum
- Protection Class: IP20 cabinet internal DIN rail installation
- Certifications: CE electromagnetic compatibility certified
Functional Features
- 32-channel parallel analog signal real-time sampling with 1 ms full-channel scan cycle
- Software configurable signal type per individual channel (0–10V / 4–20mA) via PLC programming software
- Built-in overvoltage and overcurrent protection on every input channel to block sensor short-circuit damage to module internal circuit
- Channel open-circuit fault diagnosis function; PLC program receives digital fault flag signal when sensor wire disconnects
- Digital filtering configurable per channel to suppress industrial electromagnetic noise interference on analog signals
- Profinet backplane bus high-speed data transmission between module and S7 CPU controller
Material Composition
- Module housing: Gray flame-retardant ABS plastic DIN rail enclosure
- Internal signal circuit board: FR4 flame-retardant PCB with isolated optocoupler galvanic isolation components
- Input terminal block: Screw-type copper conductive terminal with PA66 insulating plastic housing
- Backplane communication connector: Gold-plated multi-pin metal contact connector for stable bus data transmission
Structural Characteristics
- Standard 35 mm DIN rail vertical mounting design for S7 PLC rack cabinet layout
- Front panel 32-channel signal terminal block grouped into 8 four-channel isolated terminal zones
- Top edge backplane bus connector for plug-in insertion into S7 PLC CPU rack slot
- Front panel multi-status LED indicators: module power, bus communication fault, channel overrange alarm
- Internal partition layout separating analog signal acquisition circuit and digital backplane communication circuit to eliminate digital noise interference
Working Principle
- 24VDC power supplied via PLC backplane bus energizes module internal signal conditioning circuit
- External sensor analog voltage/current signal enters isolated input channel terminal block, passes through signal conditioning amplification and noise filter circuit
- 16-bit ADC chip converts continuous analog signal to discrete digital numerical value per channel
- Galvanic isolation optocoupler blocks ground loop interference between external field sensors and PLC internal digital circuit
- Digital converted channel data transmitted via Profinet backplane bus to S7 CPU controller for motion control logic and process monitoring program processing
Advantage Highlights
- 32 high-density input channels minimize PLC rack slot occupation vs single/8-channel analog modules
- Per-four-channel galvanic isolation eliminates cross-channel ground loop measurement error
- ±0.5% high full-scale measurement precision meets industrial process closed-loop control requirements
- Built-in per-channel overvoltage/overcurrent and open-circuit fault self-diagnosis reduces on-site troubleshooting time
- Configurable digital signal filtering suppresses industrial workshop electromagnetic noise on weak analog sensor signals
- Profinet high-speed backplane bus delivers 1 ms full-channel data refresh cycle for real-time motion process monitoring
Applicable Industries
Packaging automation process monitoring, plastic extrusion pressure/temperature closed-loop control, textile loom tension sensor signal acquisition, semiconductor wafer process parameter collection, CNC machine cutting fluid temperature/pressure monitoring, logistics weight sensor signal processing
Installation Requirements
- Vertical plug-in installation into standard S7 PLC CPU rack backplane slot, lock side mounting latch securely after insertion
- Mount entire PLC rack on 35 mm DIN rail inside sealed industrial control cabinet
- Maintain minimum 20 mm top and bottom ventilation clearance for module heat dissipation
- All analog sensor signal cables adopt shielded twisted pair wiring, single-point cabinet ground shield connection
- Separate analog sensor wiring channel from high-power servo drive power wiring channel to avoid electromagnetic noise induction
Usage Precautions
- Do not connect analog input channel to AC mains voltage; overvoltage permanently damages internal ADC conversion chips
- Configure corresponding signal type (voltage/current) for each channel in PLC software before connecting field sensors
- If channel overrange alarm LED illuminates, immediately reduce sensor output signal magnitude within 0–10V / 4–20mA rated range
- Disconnect PLC rack 24VDC backplane power supply before plugging/unplugging S70602 module to prevent bus communication circuit burnout
- Avoid installing module adjacent to high-current servo drives and power transformers to reduce electromagnetic noise interference
- Regular terminal block screw tightening inspection every 6 months to prevent loose sensor wiring causing measurement signal drift



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