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Kollmorgen KC1-B00306-NCE
Model Series: KC1 Series (Compact Multi-Axis Motion Controllers)
Product Introduction:
The KC1-B00306-NCE is a multi-axis motion controller from the KC1 product family. The model code decodes as: KC1 = controller series, B = base configuration, 003 = 3-axis capability, 06 = revision level, NCE = configuration code (network, communication, and I/O options). The KC1 is designed for coordinated multi-axis motion control in compact machine architectures.
Detailed content
Technical Specifications:
| Parameter | Value |
|---|---|
| Controller Type | Multi-Axis Standalone Motion Controller |
| Axis Count | 3 Axes (simultaneous coordinated motion) |
| Position Loop Update Rate | 4 kHz (all axes simultaneously) |
| Velocity Loop Update Rate | 4 kHz |
| Current Loop Update Rate | 16 kHz (via servo drive interface) |
| Command Interface (Host) | EtherCAT, PROFINET, EtherNet/IP, Modbus TCP |
| Servo Drive Interface | Pulse & Direction, Analog ±10V, Step & Direction (direct to drives) |
| Encoder Feedback Support | Incremental (up to 24-bit), Sin/Cos (up to 20-bit), Resolver, Hiperface, EnDat 2.2, BiSS-C |
| Digital I/O | 24 inputs / 16 outputs (optically isolated, 24 VDC) |
| Analog I/O | 4 analog inputs (0-10V, 16-bit), 2 analog outputs (0-10V, 16-bit) |
| Program Memory | 32 MB (user program + data) |
| Programming Environment | Kollmorgen Automation Suite (KAS), C-code, IEC 61131-3 (Structured Text) |
| Motion Profiles | S-curve, trapezoidal, point-to-point, contour following, electronic cam, gearing, flycutting |
| Interpolation Modes | Linear (G01), Circular (G02/G03), 3D contour, spline interpolation |
| Operating Temperature | 0°C to +50°C |
| IP Rating | IP20 (requires enclosure for industrial mounting) |
| Dimensions (W x H x D) | ~180 x 120 x 90 mm |
| Weight | ~1.5 kg |
| Power Supply | 24 VDC (±10%), 3 A maximum |
| Safety | SIL 2 / PL c capable (with safety I/O module) |
Configuration Code (NCE) Breakdown:
| Code Segment | Meaning |
|---|---|
| N | Network: EtherCAT primary + PROFINET secondary |
| C | Communication: Full protocol suite enabled |
| E | Extended I/O: 24/16 digital I/O + 4/2 analog I/O |
Functional Capabilities:
- 3-axis coordinated interpolation at 4 kHz update rate
- Up to 32 cam profiles (master/follower)
- Electronic gearing: up to 64:1 ratio per axis
- Look-ahead: up to 512 blocks for smooth contour motion
- Programmable limit switches and home sequences per axis
- Force/torque limiting with programmable thresholds
- Adaptive feedforward for vibration reduction
Advantages:
- All-in-one controller: eliminates separate PLC + motion controller
- 4 kHz update rate across all 3 axes simultaneously
- Multiple fieldbus protocols in a single controller
- Extensive motion function library (cams, gearing, flycutting)
- Compact form factor for machine-integrated mounting
Applicable Industries:
- Small CNC machines (3-axis mills, lathes)
- Pick-and-place robots (delta, SCARA)
- Laser cutting and engraving
- 3D printing (gantry systems)
- Textile machinery
- Packaging machines
Installation Requirements:
- DIN rail or panel mount with minimum 50 mm clearance on all sides
- EtherCAT network: use shielded CAT5e/CAT6 cable, max segment length 100 m
- 24 VDC power supply: minimum 3 A, ripple <5%
- All I/O cables must be shielded; ground shield at controller end only
- Ensure proper Earth ground connection (<1 Ω)
Usage Notes:
- Commission via Kollmorgen Automation Suite (KAS) software over EtherCAT
- Maximum trajectory complexity: 512 look-ahead blocks recommended for smooth motion
- Do not exceed 24 VDC on any I/O terminal
- For safety-rated applications, use dedicated safety I/O module (KC1-SIO)
