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Kollmorgen DBL4F00530-03S-00K-S40

Product Series

DBL High Dynamic Industrial Servo Motor Medium Frame Platform

Product Brief

Compact medium-frame high dynamic synchronous servo motor, DBL4F = size 4 medium frame short stack rotor variant, 00530 = 5.3 N·m continuous torque rating, 03S = resolver feedback, 00K = smooth solid output shaft, S40 = single hybrid power+feedback S40 connector interface.

Detailed content

Technical Specifications

  • Rated Three-Phase Input Voltage: 400/480 VAC
  • Continuous Stall Torque: 5.3 N·m
  • Peak Overload Torque: 15.9 N·m (300% continuous torque, 500 ms maximum duty cycle)
  • Rated Rotational Speed: 3000 RPM
  • Maximum Mechanical Speed Limit: 4500 RPM
  • Continuous RMS Current: 4.7 A
  • Peak RMS Overload Current: 14.1 A
  • Frame Code Definition: DBL4F = Size 4 short stator stack medium frame
  • Feedback Code 03S: Single-turn analog sine/cosine resolver
  • Shaft Code 00K: Solid smooth output shaft, no keyway, no splines
  • Interface Code S40: Kollmorgen standard S40 single hybrid power+feedback connector
  • Winding Insulation Grade: Class F (155°C thermal resistance)
  • Built-in Thermal Sensor: PTC winding temperature protection switch
  • Enclosure Protection Grade: IP64 shaft end, IP54 motor main housing
  • Vibration Compliance: DIN EN 60034-14 Grade N
  • Complete Unit Mass: 11.2 kg
  • Rotor Inertia: 0.00082 kg·m²

Function Features

  1. Short-stack rotor design delivers ultra-low inertia for high-speed reciprocating cyclic motion
  2. Analog resolver feedback maintains stable position signal under strong electromagnetic interference
  3. S40 single-cable architecture merges power lines and feedback lines to reduce cabinet wiring quantity
  4. Embedded PTC thermal sensor triggers drive overheat protection to prevent winding burnout
  5. Low cogging torque sinusoidal back EMF design ensures smooth zero-speed torque output
  6. Fully compatible with torque, speed, position three closed-loop control modes

Performance Highlights

  • Torque density 42% higher than traditional ferrite magnet servo motors of equivalent frame size
  • Instant peak acceleration capacity up to 11G under full rated load
  • Static positioning repeatability ≤ ±1 arc-minute under long-term continuous cycling
  • Stable continuous operation within 0°C to 40°C ambient temperature without forced cooling
  • No permanent magnet demagnetization under sustained 200% overload short-duration operation

Material Composition

  • Motor Housing: Die-cast aluminum alloy with black matte anodic anti-corrosion coating
  • Stator Lamination: Cold-rolled oriented silicon steel stacked core
  • Rotor Magnet: Bonded high-energy NdFeB rare-earth permanent magnet
  • Output Shaft: Quenched and tempered 4140 high-strength alloy steel
  • Connector Shell: Glass fiber reinforced flame-retardant PA66 plastic with nickel-plated metal locking ring
  • Winding Impregnation Material: High-temperature polyimide insulating varnish
  • Bearing Seals: Fluorine rubber oil-resistant sealing gaskets

Structural Characteristics

  1. Standard IEC square front mounting flange with four through-hole fixed installation structure
  2. Rear independent resolver installation cavity sealed by integrated fluororubber O-ring
  3. Axial finned housing for passive natural convection heat dissipation without auxiliary fan
  4. Double deep-groove sealed ball bearings arranged on front and rear shaft ends
  5. Side-mounted S40 hybrid connector terminal block with anti-loosening spring fasteners
  6. Short stator stack reduces overall motor length for compact equipment layout space saving

Working Principle

Three-phase sinusoidal alternating current injected into stator windings generates a rotating electromagnetic field. NdFeB permanent magnet rotor synchronously follows the rotating magnetic field to output torque and rotation. The resolver collects real-time rotor angular position analog signals and transmits them to the matched servo drive. The drive executes vector closed-loop control algorithm based on feedback signals to precisely adjust motor torque, velocity and position.

Advantage Highlights

  1. Maintenance-free service life of 30,000 hours under full rated continuous operating conditions
  2. S40 single-cable structure cuts wiring labor cost and reduces potential circuit fault points by half
  3. Resolver feedback works reliably in high EMI environments where optical encoders fail
  4. Wide voltage tolerance adapts to global industrial 380–480 VAC grid voltage fluctuations
  5. UL, CE, RoHS certified to support cross-border OEM complete machine export

Applicable Industries

High-speed packaging automation equipment, lithium battery processing machinery, small CNC machining equipment, textile high-speed shuttle equipment, electronic component insertion automation, light-load robotic linear gantry axes

Installation Requirements

  1. Flatness tolerance of mounting base surface ≤ 0.05 mm per 100 mm length
  2. Radial runout misalignment between motor shaft and load coupling ≤ 0.02 mm
  3. Minimum 50 mm unobstructed air circulation gap reserved around cooling fins
  4. S40 cable static bending radius ≥ 8 times cable outer diameter, sharp right-angle bending prohibited
  5. Connect motor housing PE grounding terminal with 4 mm² copper dedicated grounding wire

Operation Precautions

  1. Strictly prohibit long-term continuous operation exceeding the 4500 RPM mechanical overspeed limit
  2. Avoid direct impact radial load applied to the motor output smooth shaft
  3. Operating environment relative humidity controlled at 5%–95% RH, internal condensation forbidden
  4. Installation location must avoid conductive metal dust, acid and alkaline corrosive gas accumulation
  5. Cut off the main power supply of the matched servo drive before disassembling the S40 hybrid connector to prevent feedback circuit burnout

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