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Kollmorgen DBL4F00530-03S-00K-S40
Product Series
DBL High Dynamic Industrial Servo Motor Medium Frame Platform
Product Brief
Compact medium-frame high dynamic synchronous servo motor, DBL4F = size 4 medium frame short stack rotor variant, 00530 = 5.3 N·m continuous torque rating, 03S = resolver feedback, 00K = smooth solid output shaft, S40 = single hybrid power+feedback S40 connector interface.
Detailed content
Technical Specifications
- Rated Three-Phase Input Voltage: 400/480 VAC
- Continuous Stall Torque: 5.3 N·m
- Peak Overload Torque: 15.9 N·m (300% continuous torque, 500 ms maximum duty cycle)
- Rated Rotational Speed: 3000 RPM
- Maximum Mechanical Speed Limit: 4500 RPM
- Continuous RMS Current: 4.7 A
- Peak RMS Overload Current: 14.1 A
- Frame Code Definition: DBL4F = Size 4 short stator stack medium frame
- Feedback Code 03S: Single-turn analog sine/cosine resolver
- Shaft Code 00K: Solid smooth output shaft, no keyway, no splines
- Interface Code S40: Kollmorgen standard S40 single hybrid power+feedback connector
- Winding Insulation Grade: Class F (155°C thermal resistance)
- Built-in Thermal Sensor: PTC winding temperature protection switch
- Enclosure Protection Grade: IP64 shaft end, IP54 motor main housing
- Vibration Compliance: DIN EN 60034-14 Grade N
- Complete Unit Mass: 11.2 kg
- Rotor Inertia: 0.00082 kg·m²
Function Features
- Short-stack rotor design delivers ultra-low inertia for high-speed reciprocating cyclic motion
- Analog resolver feedback maintains stable position signal under strong electromagnetic interference
- S40 single-cable architecture merges power lines and feedback lines to reduce cabinet wiring quantity
- Embedded PTC thermal sensor triggers drive overheat protection to prevent winding burnout
- Low cogging torque sinusoidal back EMF design ensures smooth zero-speed torque output
- Fully compatible with torque, speed, position three closed-loop control modes
Performance Highlights
- Torque density 42% higher than traditional ferrite magnet servo motors of equivalent frame size
- Instant peak acceleration capacity up to 11G under full rated load
- Static positioning repeatability ≤ ±1 arc-minute under long-term continuous cycling
- Stable continuous operation within 0°C to 40°C ambient temperature without forced cooling
- No permanent magnet demagnetization under sustained 200% overload short-duration operation
Material Composition
- Motor Housing: Die-cast aluminum alloy with black matte anodic anti-corrosion coating
- Stator Lamination: Cold-rolled oriented silicon steel stacked core
- Rotor Magnet: Bonded high-energy NdFeB rare-earth permanent magnet
- Output Shaft: Quenched and tempered 4140 high-strength alloy steel
- Connector Shell: Glass fiber reinforced flame-retardant PA66 plastic with nickel-plated metal locking ring
- Winding Impregnation Material: High-temperature polyimide insulating varnish
- Bearing Seals: Fluorine rubber oil-resistant sealing gaskets
Structural Characteristics
- Standard IEC square front mounting flange with four through-hole fixed installation structure
- Rear independent resolver installation cavity sealed by integrated fluororubber O-ring
- Axial finned housing for passive natural convection heat dissipation without auxiliary fan
- Double deep-groove sealed ball bearings arranged on front and rear shaft ends
- Side-mounted S40 hybrid connector terminal block with anti-loosening spring fasteners
- Short stator stack reduces overall motor length for compact equipment layout space saving
Working Principle
Three-phase sinusoidal alternating current injected into stator windings generates a rotating electromagnetic field. NdFeB permanent magnet rotor synchronously follows the rotating magnetic field to output torque and rotation. The resolver collects real-time rotor angular position analog signals and transmits them to the matched servo drive. The drive executes vector closed-loop control algorithm based on feedback signals to precisely adjust motor torque, velocity and position.
Advantage Highlights
- Maintenance-free service life of 30,000 hours under full rated continuous operating conditions
- S40 single-cable structure cuts wiring labor cost and reduces potential circuit fault points by half
- Resolver feedback works reliably in high EMI environments where optical encoders fail
- Wide voltage tolerance adapts to global industrial 380–480 VAC grid voltage fluctuations
- UL, CE, RoHS certified to support cross-border OEM complete machine export
Applicable Industries
High-speed packaging automation equipment, lithium battery processing machinery, small CNC machining equipment, textile high-speed shuttle equipment, electronic component insertion automation, light-load robotic linear gantry axes
Installation Requirements
- Flatness tolerance of mounting base surface ≤ 0.05 mm per 100 mm length
- Radial runout misalignment between motor shaft and load coupling ≤ 0.02 mm
- Minimum 50 mm unobstructed air circulation gap reserved around cooling fins
- S40 cable static bending radius ≥ 8 times cable outer diameter, sharp right-angle bending prohibited
- Connect motor housing PE grounding terminal with 4 mm² copper dedicated grounding wire
Operation Precautions
- Strictly prohibit long-term continuous operation exceeding the 4500 RPM mechanical overspeed limit
- Avoid direct impact radial load applied to the motor output smooth shaft
- Operating environment relative humidity controlled at 5%–95% RH, internal condensation forbidden
- Installation location must avoid conductive metal dust, acid and alkaline corrosive gas accumulation
- Cut off the main power supply of the matched servo drive before disassembling the S40 hybrid connector to prevent feedback circuit burnout











