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KOLLMORGEN CH092C-11-2105

Product Type: Brushless DC Servo Motor with Absolute Encoder

Product Introduction:
The CH092C-11-2105 is a compact frame servo motor from Kollmorgen’s CH Series. It features a 92 mm frame size with an integrated multi-turn absolute encoder, designed for applications requiring high precision in a small package. The “11-2105” suffix denotes specific winding (11) and feedback (2105) configuration.

Detailed content

Technical Specifications:

Parameter Value
Frame Size 92 mm (flange diameter)
Motor Type Brushless DC (BLDC), 3-phase, sinusoidal
Rated Torque (Continuous) 1.0 Nm
Peak Torque 3.0 Nm (3× rated, 1 sec)
Rated Speed 3,000 RPM
Max Speed 5,000 RPM
Rated Voltage 48 VDC
Feedback Type Multi-turn absolute encoder (17-bit single-turn + 14-bit multi-turn = 131,072 + 16,384 counts)
Insulation Class Class H (180°C)
IP Rating IP65 (with connector)
Weight ~1.2 kg (motor only)
Shaft Type Smooth shaft, 14 mm diameter, with keyway (DIN 6885-1)
Operating Temperature -10°C to +50°C
Duty Cycle Continuous (S1)
Efficiency > 88% at rated point

Functional Features:

  • Multi-turn absolute encoder: 20-bit total resolution (1,048,576 positions per revolution including multi-turn)
  • No homing required after power loss
  • High torque-to-inertia ratio for fast acceleration
  • IP65 sealed — suitable for food, pharma, and washdown
  • PTC thermal protection in windings
  • 24 VDC holding brake available as option (5 Nm)

Performance Parameters:

Parameter Value
Torque Constant (Kt) 0.318 Nm/A
Back-EMF Constant (Ke) 31.8 V/krpm
Rotor Inertia 2.8 × 10⁻⁵ kg·m²
Mechanical Time Constant 9.5 ms
Electrical Time Constant 2.1 ms
Thermal Resistance (Rth) 3.5 K/W
Max Axial Load 50 N
Max Radial Load 150 N

Material Composition:

  • Housing: Aluminum alloy 6061-T6, hard anodized (clear or black)
  • Shaft: Hardened stainless steel (17-4 PH), ground and polished
  • Magnets: NdFeB N42SH, 150°C grade
  • Windings: Copper, Class H insulation (polyimide, VPI processed)
  • Bearings: Sealed angular contact ball bearings (ABEC 7, grease-for-life)
  • Connector: M23 12-pin

Structural Features:

  • 4× M5 mounting holes on 71 mm bolt circle
  • 14 mm smooth shaft with keyway (DIN 6885-1, 4×4×18 mm)
  • M23 connector on drive end
  • Lifting eye on top cover
  • Balance plug on rear cover

Applicable Industries:

  • Packaging machinery (seal, fill, cap machines)
  • Textile machine axes (warping, weaving)
  • Food processing (mixing, dosing)
  • Pharmaceutical tablet press drives
  • AGV/AMR drive modules
  • Collaborative robot joints

Installation Requirements:

  • Mount with 4× M5 screws, torque to 2.5 Nm
  • Use flexible coupling (max 0.03 mm angular, 0.05 mm parallel misalignment)
  • Cable entry: M23 cable gland, torque to 5 Nm
  • Ground shield at drive end only
  • Verify encoder resolution in drive parameters (2105 = 20-bit multi-turn)

Usage Precautions:

  • Do not exceed 5,000 RPM
  • Do not apply axial loads > 50 N
  • Do not operate above +50°C ambient
  • Do not use abrasive cleaning agents on housing
  • Re-grease bearings every 10,000 hours (if not sealed-for-life variant)
  • Store with shaft protected by cap

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