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Kollmorgen CE06200-1H348H

Product Introduction

High-output industrial servo drive designed for heavy-load, large-inertia motion axes, adopts forced air cooling structure, supports three-phase 380–480VAC high-voltage mains input. Delivers continuous high-current output for metal cutting, heavy automation transfer equipment, integrates full functional safety and multi-axis synchronous control architecture.

Detailed content

Technical & Performance Specifications

  • Rated Input Voltage: 3×380–480VAC ±10%, 50/60Hz
  • Rated Continuous Output Current: 62A RMS
  • Peak Output Current: 186A RMS (2s limited)
  • Rated Output Power: 15kW
  • Speed Loop Bandwidth: 1.8kHz
  • DC Bus Operating Range: 290–675VDC
  • Auxiliary Control Power: 24VDC ±10%, 1.2A
  • Feedback Compatibility: Resolver, EnDat 2.2, BiSS-C, SFD3 single cable, multi-turn absolute encoder
  • Control Modes: Torque/speed/position closed-loop, master-slave electronic synchronization, flying cut, electronic cam, softPLC motion programming
  • Digital I/O: 12 isolated input, 6 isolated relay output
  • Communication: EtherCAT CoE, Sercos III hardware switchable bus, RS232 service port
  • Protection Thresholds: Overvoltage >690VDC, Undervoltage <280VDC, Overcurrent 190A, Module Overheat >90°C, motor phase loss, insulation breakdown detection, dual STO SIL3 safety circuit

Material Composition

  • Outer Shell: Thickened cold-rolled steel anti-vibration housing, epoxy anti-rust coating
  • Heat Dissipation System: Extruded aluminum alloy base plate + built-in brushless cooling fan
  • Power Semiconductor Substrate: Aluminum oxide ceramic insulated substrate for high current heat conduction
  • Wiring Terminals: Silver-plated copper high-current terminals with flame-retardant PA insulation

Structural Features

  • Vertical cabinet forced air cooling layout, independent fan air duct isolated from main power circuit
  • Front panel split area: upper communication interface, middle fault code & status LED, lower power wiring terminals
  • Rear dual DIN rail mounting support for heavy load anti-drop installation
  • Independent braking resistor external wiring terminal group, separated from main power terminal for safety maintenance
  • Internal circuit partitioned by metal shielding plate to isolate power interference and signal circuits

Working Principle

  1. Three-phase high-voltage AC input rectified to high-voltage DC bus via full-bridge power circuit;
  2. Main DSP processor executes real-time vector control algorithm combining load feedback and host motion commands;
  3. High-current IGBT power stack outputs three-phase adjustable frequency sine wave current to drive large frame servo motor;
  4. Built-in fan controlled by temperature sensor automatically adjusts rotation speed for dynamic heat dissipation matching load rate;
  5. Dual independent STO safety channels cut PWM drive signal within 1μs upon safety trigger;
  6. DC bus common connection module realizes multi-axis energy recycling to reduce grid power consumption.

Function Features

  1. Built-in softPLC with 1024 motion program storage capacity for standalone equipment operation without external controller;
  2. Advanced load vibration suppression filter algorithm for large inertia heavy load reciprocating motion;
  3. Regenerative energy management: support shared DC bus and external high-power braking unit dual configuration;
  4. Full insulation fault detection between motor winding and ground, pre-warning motor aging damage;
  5. Multi-protocol real-time industrial bus hardware switch without firmware modification;
  6. Automatic derating function under high ambient temperature to prevent permanent power module burnout.

Advantage Highlights

  1. 62A continuous high-current output, single drive capable of driving S70 frame large torque servo motor without parallel expansion;
  2. Built-in temperature-controlled cooling fan reduces standby power consumption and extends fan service life;
  3. Dual SIL3/PLe STO safety circuit meets machinery safety standard for heavy industrial equipment;
  4. Unified programming environment with low-power CE06 models, one software platform for full series debugging;
  5. High-voltage three-phase input eliminates step-down transformer cost for 400V global industrial power grid.

Applicable Industries

Heavy-duty CNC gantry machine tools, metal stamping automation lines, large packaging palletizing robots, metallurgical roller transmission equipment, automotive body welding automation, port material transfer machinery.

Installation Requirements

  1. Vertical installation inside IP20 electrical cabinet, top clearance ≥80mm for fan exhaust air flow, bottom clearance ≥40mm cold air intake;
  2. Ambient operating temperature: 0°C ~ +50°C, fan full-speed operation above 45°C ambient temperature;
  3. Cabinet ventilation fan required when multiple high-power CE06 drives installed together;
  4. High-current power cable cross-section minimum 16mm² copper wire, shielded signal cable with 360° metal cable gland shielding;
  5. External braking resistor mandatory for load inertia >0.05kg·m²;
  6. Cabinet vibration amplitude limited below 0.1mm at 10–100Hz frequency band, install vibration damping pad if equipment vibration exceeds limit.

Usage Precautions

  1. Strictly prohibit single-phase power input to this model, only three-phase balanced 380–480VAC mains supply allowed;
  2. Fan filter screen cleaning cycle every 1 month for dusty factory environments to avoid heat accumulation;
  3. Complete insulation resistance test between motor winding and ground before first power-on, insulation resistance ≥1MΩ standard;
  4. DC bus parallel connection limited to maximum 4 units of same CE06200 model, add balancing choke for more quantity;
  5. Do not perform wiring disassembly while main power is connected, residual DC bus voltage remains hazardous for 10 minutes after power-off;
  6. Long-term idle storage requires monthly auxiliary power supply 2 hours to activate circuit board electrolytic capacitors.

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