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KOLLMORGEN BE2-090-20

Product Name: Kollmorgen BE2-090-20 — Brake Resistor

Product Series: BE2 — Brake Energy Dissipation Resistor

Product Type: Dynamic Braking Resistor (External)

Detailed content

Key Specifications:

  • Model Code Breakdown:
    • BE2 = Brake Energy Resistor, Series 2
    • 090 = 90 Ω resistance value
    • 20 = 2000 W power rating (continuous)
  • Resistance Value: 90 Ω (±5% tolerance)
  • Continuous Power Rating: 2000 W (at 25°C ambient, natural convection)
  • Peak Power Rating: 4000 W (10-second duration, 1 cycle per minute)
  • Max Voltage: 600 VDC (do not exceed)
  • Thermal Construction: Ceramic-wirewound element, aluminum housing
  • Protection Rating: IP00 (open frame, requires enclosure mounting)
  • Cooling: Natural air convection (no fan)

Structural Features:

  • Construction: Ceramic substrate with nickel-chromium resistance wire, powder-coated aluminum housing
  • Dimensions (approx.): 220 mm × 140 mm × 90 mm (W×H×D)
  • Weight: Approximately 4.8 kg
  • Mounting: Panel mount with M6 bolt holes (4-point mounting)
  • Terminals: Screw terminals (M6, accepts up to 16 mm² cable)

Electrical Parameters:

Parameter Value
Resistance 90 Ω (±5%)
Continuous Power 2000 W
Peak Power 4000 W (10 s)
Max Voltage 600 VDC
Inductance < 5 µH
Element Max Temperature 155°C
Operating Ambient -25°C to +45°C
Compliance CE, UL, cUL

Working Principle:
During rapid deceleration or overhauling load conditions, the servo motor acts as a generator. The regenerated energy raises the DC bus voltage. When the bus voltage reaches the overvoltage threshold (typically ~410 VDC for a 300 VDC system, ~780 VDC for a 480 VDC system — consult drive manual), the drive activates the brake chopper. Excess energy is routed to the external brake resistor, where it is converted to heat and dissipated by convection.

Applicable Industries: Heavy-duty CNC machines, gantry systems, cranes, hoists, large-inertia conveyor systems, wind turbine pitch control

Installation Requirements:

  • Mount in well-ventilated enclosure with minimum 150 mm clearance on all sides
  • Use 16 mm² minimum copper cable for connections
  • Connect to drive brake output terminals (B1, B2) — observe polarity
  • Do not install near flammable or heat-sensitive materials

Usage Notes:

  • Derate power by 1.5% per °C above 25°C ambient temperature
  • Do not operate above 600 VDC — risk of insulation breakdown and fire
  • For continuous full-load operation, install forced-air cooling fan to maintain element temperature below 125°C
  • This 2000 W variant is rated for higher-inertia loads than the BE2-090-14 (1400 W) variant

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