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Kollmorgen BDS5A-206-0001

Product Series: BDS5A (Compact Digital Servo Drive Family)

Product Introduction:
The BDS5A-206-0001 is a compact single-axis digital servo drive manufactured by Kollmorgen, designed for cost-effective motion control in machine automation. It integrates a servo amplifier, motion controller, and I/O in a single housing, eliminating the need for a separate motion controller in many applications.

Detailed content

Model Breakdown:

  • BDS5A = Product Family (Compact Digital Servo Drive)
  • 206 = Rated Continuous Current: 20A RMS / 60A Peak
  • 0001 = Base Configuration Code (Standard Feature Set)

Technical Specifications:

Parameter Value
Continuous Output Current 20A RMS
Peak Output Current 60A Peak (3 sec)
DC Bus Voltage 48VDC – 340VDC
Control Loop Frequency 2.5 kHz
Position Loop Update Rate 250 µs
Communication Protocols EtherCAT, CANopen, Modbus RTU/TCP
Feedback Inputs Incremental Encoder (A/B/Z), SSI, BiSS
Digital I/O 8 Inputs / 4 Outputs (24VDC)
Analog I/O 2 Analog Inputs / 1 Analog Output
Operating Temperature 0°C to +50°C
Enclosure Rating IP20 (Chassis Mount)
Dimensions (W×H×D) Approx. 105mm × 85mm × 120mm
Weight Approx. 1.2 kg
Cooling Method Forced Air (Integrated Fan)

Functional Features:

  • Integrated Motion Controller: Supports position, velocity, and torque modes without external controller.
  • Advanced Tuning: Auto-tuning capability with Kollmorgen Workbench software.
  • Safe Torque Off (STO): Functional safety per IEC 61800-5-2 SIL2/PLd.
  • Electronic Gear Ratio: Programmable from 1:1 to 10,000:1.
  • Profile Modes: Trapezoidal, S-Curve, PVT (Point-to-Point Velocity).
  • Current Limit: Programmable per axis with dynamic overload protection.

Structural Features:

  • DIN-rail or panel mount compatible.
  • Screw-terminal connections for power and motor phases.
  • Plug-in connector for encoder and I/O.
  • Aluminum housing with anodized finish for EMI shielding.

Applicable Industries:

  • Packaging machinery
  • Material handling
  • Textile machines
  • Printing presses
  • Light industrial automation

Installation Requirements:

  • Mount vertically with adequate airflow clearance (minimum 50mm on all sides).
  • Use shielded motor cable (maximum 10m recommended).
  • Ground the drive chassis to PE terminal with ≤ 0.1Ω resistance.
  • Do not install near high-frequency welding equipment.

Usage Precautions:

  • Do not exceed 340VDC on the DC bus — use a regulated power supply.
  • Ensure encoder cable shield is grounded at one end only (drive end).
  • Perform Auto-Tune after every mechanical change to the load.
  • Derate current by 10% per 10°C above 40°C ambient.

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