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Kollmorgen BDS5-220-00010-606A-2-020
Product Name: Kollmorgen BDS5-220-00010-606A-2-020 — Brushless Servo Motor with Integrated Drive (BDS Series)
Product Overview:
The BDS5-220-00010-606A-2-020 is an integrated servo motor unit from Kollmorgen’s BDS (Brushless Drive System) product line. It combines the servo motor and drive electronics in a single compact housing, simplifying installation and reducing wiring.
Detailed content
Model Series: BDS5 Series Integrated Servo Motors
Key Specifications:
| Parameter | Value |
|---|---|
| Frame Size | 220 mm (flange) |
| Continuous Torque | 10 Nm |
| Peak Torque | 30 Nm (3 sec) |
| Rated Speed | 3000 RPM |
| Bus Voltage | 200–480 VAC (3-phase input) |
| Power Rating | 3.0 kW (continuous) |
| Feedback | Absolute multi-turn encoder, EnDat 2.2, 20-bit |
| Communication | EtherCAT, CANopen, PROFINET, Modbus TCP |
| Control Modes | Position, Velocity, Torque, Cyclic Synchronous |
| IP Rating | IP65 (housing) |
| Dimensions (Ø×L) | 220 mm × 310 mm (approx.) |
| Weight | Approximately 12 kg |
| Brake | Integrated holding brake (24 VDC, 40 Nm) |
Construction & Materials:
- Housing: Die-cast aluminum, IP65-rated with gasket seal
- Motor Stator: Laminated silicon steel (0.35 mm laminations)
- Rotor: NdFeB magnets, carbon-fiber sleeve retention
- Shaft: Hardened stainless steel, 28 mm diameter, with keyway
- Bearings: Angular contact ball bearings (preloaded, sealed)
- Drive Electronics: Conformal-coated PCB, IGBT power stage, IP20 internal
Working Principle:
The integrated drive receives 3-phase AC power and converts it to DC bus. The servo controller executes current/velocity/position loops internally and drives the motor with sinusoidal PWM at 16 kHz. The absolute encoder provides position feedback directly to the on-board controller.
Advantages:
- All-in-one design — eliminates separate drive cabinet, reduces wiring by 80%
- IP65 rating — suitable for washdown and dusty environments
- Absolute encoder — no homing required after power loss
- Integrated brake — holds load without external brake resistor
- Compact footprint — saves panel space compared to separate motor + drive
Applicable Industries:
Food & beverage (washdown), packaging, printing, textile, metalworking, material handling, robotics
Installation Requirements:
- Mount with 4× M10 bolts through front flange
- Align shaft to load within 0.05 mm TIR
- Connect 3-phase power (L1, L2, L3, PE) — do not exceed 480 VAC
- Connect EtherCAT cable (shielded CAT5e, max 100 m)
- Provide 24 VDC for brake and logic (if external supply is used)
Usage Notes:
- Do not disassemble the housing — drive electronics are not user-serviceable
- Verify encoder polarity before first power-up (reverse connection will damage feedback circuit)
- Operate ambient temperature between 0°C and +45°C for full torque; derate 1% per °C above 45°C
- Brake release time is 80 ms — account for this in safety calculations
