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Kollmorgen B-604S-A-51-B3

Product Introduction

B-604S medium frame low-inertia servo motor under Kollmorgen Goldline B platform, designed for medium-speed frequent start-stop reciprocating motion applications. Coding breakdown: B = Goldline B series, 604 = frame and stack length, S = low rotor inertia winding, A = standard single-ended shaft, 51 = 230 VAC winding voltage grade, B3 = resolver feedback + no holding brake configuration. Matched with MMC-SD and S706 series mid-power servo drives.

Detailed content

Technical Specifications

  1. Mechanical Parameters
  • Frame Size B604, medium square mounting flange
  • Rotor Inertia: Low-Inertia Grade for high-frequency rapid reciprocating motion
  • Standard Single Cylindrical Output Shaft with DIN standard keyway
  • Bearing Service Life: ≥18000 hours under rated cyclic load
  1. Electrical Performance
  • Continuous Stall Torque: 6.8 N·m
  • Peak Torque (2-second sustainable): 20.4 N·m
  • Rated Operating Speed: 4500 RPM
  • Max Safe Mechanical Speed: 7000 RPM
  • Rated Winding Input Voltage: 230 VAC single/three-phase drive matching
  • Insulation Grade Class F
  1. Feedback System (Suffix B3)
  • Standard 2-pole analog resolver position feedback device
  1. Environmental Protection
  • Motor housing IP65, shaft lip seal IP64
  1. Thermal Protection
  • Built-in PTC winding overheat thermal sensor

Functional Features

  1. Low-inertia silicon steel rotor core design for ultra-fast acceleration and deceleration response
  2. Analog resolver feedback with extreme strong anti-electromagnetic interference performance for heavy industrial field
  3. Standard single output shaft layout for general mechanical coupling, timing belt, gear reducer connection
  4. No built-in holding brake (B3 option), lightweight motor body for high dynamic reciprocating axes
  5. Class F high-temperature winding insulation suitable for continuous cyclic high-speed operation

Performance Highlights

  1. Low rotor inertia realizes ultra-short acceleration time for high-frequency reciprocating motion cycle
  2. Resolver feedback unaffected by high-power frequency converter electromagnetic noise, stable operation in heavy machinery workshop
  3. Balanced torque and speed performance compatible with medium-load high-speed automation equipment
  4. Lightweight aluminum housing reduces moving axis total mass to lower drive load current

Material Composition

  • Stator Housing: Die-cast aluminum alloy with shallow cooling fin structure
  • Rotor Core: Thin low-loss silicon steel lamination, surface-mounted ferrite permanent magnet
  • Stator Winding: Class F enameled copper wire vacuum impregnated insulation varnish
  • Output Shaft: Medium carbon alloy steel surface quenching hardening treatment
  • Resolver Chamber Housing: Sealed aluminum rear end cap with rubber dust-proof ring

Structural Characteristics

  1. Compact integral die-cast aluminum housing with circumferential shallow cooling fins
  2. Single front bearing support structure for low radial load light-duty applications
  3. Rear resolver fully sealed independent chamber separated from stator winding heat zone
  4. Single combined power + resolver cable outlet at rear end cap
  5. Standard IM B5 circular mounting flange with uniform distributed fixing bolt holes

Working Principle

Three-phase sinusoidal current from matched servo drive generates rotating magnetic field inside stator; low-inertia ferrite permanent magnet rotor outputs medium torque high-speed rotation to drive reciprocating mechanical load. Rear analog resolver outputs amplitude-modulated sine/cosine signal corresponding to rotor mechanical angle to servo drive, forming analog closed-loop position regulation. Embedded PTC thermal sensor transmits winding temperature signal to drive for overheat protection cut-off.

Applicable Industries

Packaging high-speed reciprocating cutting axes, textile printing shuttle motion axes, small metal stamping transfer equipment, automated labeling high-speed conveyor positioning axes, plastic injection molding auxiliary take-out axes

Installation Requirements

  1. Horizontal IM B5 flange mounting primary choice; vertical installation requires separate external mechanical brake locking
  2. Shaft coupling coaxiality tolerance ≤ 0.03 mm to reduce bearing cyclic fatigue wear
  3. Reserve minimum 80 mm clearance at motor rear resolver end cap for cable bending and disassembly maintenance
  4. Operating ambient temperature range: -5°C ~ +40°C; altitude over 1000 m torque derate 6% per 1000 m elevation

Usage Precautions

  1. Resolver analog signal cable must use double shielded twisted pair wiring to avoid position signal distortion
  2. Avoid continuous operation at maximum peak torque over 2 seconds; ferrite magnet irreversible demagnetization risk
  3. Do not disassemble rear resolver chamber without professional maintenance tool; resolver zero position calibration failure occurs
  4. Prevent metal cutting debris accumulation on motor housing cooling fins to avoid overheating alarm

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