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Kollmorgen B-102-A-22

Product Family: B Series (Compact Brushless Servo Motor)

Product Overview:
The B-102-A-22 is a compact brushless DC servo motor from Kollmorgen’s B-series product line, designed for space-constrained applications requiring precise motion control. The “102” indicates a 102 mm frame size (outer diameter). “A-22” encodes the winding and feedback configuration.

Detailed content

Technical Specifications:

Parameter Value
Motor Type Brushless DC (BLDC) / PMSM
Frame Size 102 mm (outer diameter)
Continuous Torque 2.8 Nm
Peak Torque 8.4 Nm (3x continuous, 10s)
Rated Speed 3000 RPM (continuous)
Max Speed 4500 RPM
Rated Voltage 48 VDC (bus)
Continuous Current 7.5 A
Peak Current 22.5 A
Torque Constant (Kt) 0.37 Nm/A
Back-EMF Constant (Ke) 37 V/1000 RPM
Rotor Inertia ~95 g·cm²
Feedback Device Incremental encoder — 2048 lines (8192 counts/rev quadrature)
Encoder Output RS-422 Line Driver (A, B, Z)
Shaft Type Round shaft with keyway — 14 mm diameter
Shaft Length 30 mm (standard)
Enclosure Rating IP54 (with connector)
Weight ~2.1 kg
Operating Temperature -10°C to +40°C (continuous)

Material Composition:

  • Housing: Aluminum alloy 6061-T6, black anodized
  • Shaft: Hardened stainless steel
  • Magnets: NdFeB N42SH
  • Windings: Class H insulation, copper
  • Bearings: Sealed ball bearings — lifetime lubricated

Structural Features:

  • 102 mm diameter cylindrical body — compact for the torque class
  • Rear-mounted M23 connector for power and encoder
  • Keyed shaft, 14 mm — standard for medium-load couplings
  • IP54 seal — protected against dust and splashing water

Working Principle:
Electronic commutation via a 3-phase servo drive. Rotor position detected by the incremental encoder. The drive switches stator phases in sequence to maintain a 90° electrical angle between stator field and rotor magnets, producing maximum torque.

Advantages:

  • High torque-to-size ratio — 2.8 Nm in 102 mm frame
  • IP54 rating — suitable for dusty and wet environments
  • NdFeB magnets — best torque density in this class
  • Keyed shaft — positive drive, no slip

Applicable Industries:
Robotic arms, gantry systems, material handling, packaging, printing, textile machinery, medical devices

Series: B-102 (102 mm frame)

Installation Requirements:

  • Mount with flexible coupling — alignment tolerance: <0.05 mm offset, <0.1° angular
  • Cable bend radius: minimum 40 mm at connector
  • Do not exceed 4500 RPM
  • Ensure adequate airflow — forced cooling at continuous rating recommended

Usage Notes:

  • Brushless — zero maintenance on commutation side
  • Encoder signal integrity — use shielded cable, ground shield at drive end only
  • Do not apply axial loads >50 N on shaft
  • Demagnetization temperature: 150°C — monitor motor temperature

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