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Kollmorgen AKD-P04807-NBCC-E000

Product Introduction

High-density high-power digital servo drive designed for heavy-load continuous torque axes, P platform reinforced power stack structure, NBCC denotes EtherNet/IP + CANopen dual communication hardware, E000 standard STO safety variant without extended safety modules. Optimized for continuous high-torque operation in metal processing and heavy automation equipment.

Detailed content

Technical & Performance Specifications

  • Rated Input Voltage: 3×380–480VAC ±10%, 50/60Hz
  • Rated Continuous Output Current: 48A RMS
  • Peak Output Current: 144A RMS (2s limited cycle)
  • Rated Output Power: 12kW
  • Speed Loop Bandwidth: 1500Hz
  • DC Bus Operating Range: 290–675VDC
  • Auxiliary Control Power: 24VDC ±10%, 1.0A
  • Feedback Compatibility: SFD3, EnDat 2.2, BiSS, multi-turn absolute encoder, resolver, SinCos analog encoder
  • Control Modes: Torque/speed/position closed-loop, master-slave synchronization, electronic cam, flying shear, softPLC motion programming
  • Digital I/O: 10 opto-isolated input, 5 relay isolated output
  • Communication Interface (NBCC): EtherNet/IP industrial Ethernet, CANopen DS402 protocol, RJ45 service debug port
  • Safety Function (E000): Dual-channel SIL3/PLe STO safe torque off, basic over-temperature, overvoltage, overcurrent, motor stall protection suite

Material Composition

  • Main Housing: Thickened cold-rolled steel reinforced anti-vibration cabinet shell
  • Heat Dissipation Base: Large-area extruded aluminum alloy passive heat sink with vertical fin structure
  • Power Module Substrate: Aluminum nitride ceramic insulated high-current power stack substrate
  • Wiring Terminal Assembly: Silver-plated copper high-current power terminals, gold-plated signal pin connectors
  • Internal Circuit Board: Multilayer FR4 high-temperature PCB with heavy copper power trace layout

Structural Features

  • Vertical DIN rail cabinet mounting, wider body design for large heat sink installation, side ventilation slotted panels for vertical air flow
  • Front panel partition layout: Upper dual communication RJ45 ports, middle fault LED & parameter display window, lower high-current power terminal group
  • Independent external braking resistor wiring terminal block separated from main three-phase power terminals for maintenance safety
  • Rear mounting plate integrated dual grounding lugs for power ground and signal shielding ground separation
  • Metal shielding partition between power inverter section and signal processing board to eliminate high-current electromagnetic interference

Working Principle

  1. Three-phase high-voltage industrial AC mains passes EMC filter and full-bridge rectifier to generate stable high-voltage DC bus;
  2. Dual-core high-speed processor independently processes microsecond-level current loop and millisecond motion trajectory control algorithm;
  3. High-current IGBT power stack converts DC bus voltage into adjustable frequency three-phase sine wave excitation current for matched AKM/S700 high-voltage servo motors;
  4. Multi-protocol communication chip simultaneously processes EtherNet/IP host motion commands and CANopen auxiliary peripheral data transmission;
  5. Dual independent hardware STO safety channels cut PWM drive signal within 1μs upon safety interlock trigger;
  6. Built-in temperature sensor dynamically adjusts drive output derating to prevent power module thermal burnout under continuous full load.

Function Features

  1. Advanced multi-order resonance suppression filter for heavy rigid mechanical transmission axes;
  2. Built-in softPLC with 512 independent motion program storage capacity for standalone machine operation without external master controller;
  3. Real-time energy monitoring function tracks DC bus regeneration power and grid input power for energy efficiency optimization;
  4. Automatic motor winding insulation resistance pre-test function on initial power-on to detect winding aging damage;
  5. Support multi-drive DC bus parallel sharing for multi-axis heavy-load system regenerative energy circulation;
  6. WorkBench software full waveform recording function captures 10-second continuous motion transient data for equipment fault diagnosis.

Advantage Highlights

  1. 48A continuous high-current single-channel output reduces required drive quantity for multi-axis heavy equipment;
  2. Dual EtherNet/IP + CANopen communication hardware supports connection to both industrial PLC and auxiliary peripheral sensor networks simultaneously;
  3. Reinforced power stack substrate extends service life under continuous full-load operation with frequent acceleration/deceleration cycles;
  4. Unified AKD software ecosystem with low-power AKD models, single programming tool for full series debugging and parameter backup;
  5. SIL3 dual STO safety circuit meets global machinery safety standards for heavy industrial automation equipment.

Applicable Industries

CNC gantry metal cutting machines, automotive stamping transfer lines, heavy palletizing robots, rubber extrusion production lines, metal coil winding/unwinding equipment, woodworking five-axis machining centers.

Installation Requirements

  1. Vertical cabinet mounting only, top ventilation clearance ≥70mm, bottom cold air intake clearance ≥35mm, minimum 15mm gap between adjacent AKD-P drives;
  2. Ambient operating temperature range: 0°C ~ +50°C, continuous derate 20% output power above 45°C ambient temperature;
  3. Cabinet forced ventilation fan mandatory when two or more AKD-P04807 drives installed together inside single cabinet;
  4. Three-phase main power cable minimum cross-section 10mm² copper shielded wire, all cable shielding 360° gland grounded at cabinet entry;
  5. External high-power braking resistor installation mandatory for load inertia exceeding 0.04kg·m²;
  6. Mounting cabinet wall flatness tolerance ≤0.1mm, install rubber vibration damping pads if equipment operating vibration amplitude >0.15mm.

Usage Precautions

  1. Power-on operation sequence: First energize 24VDC auxiliary control power, delay 10 seconds before switching three-phase main AC power supply; reverse sequence required for power-off;
  2. Do not disconnect motor power cable or feedback cable while drive main power is energized, will trigger severe overvoltage fault and potential power module damage;
  3. Residual hazardous DC bus voltage remains for minimum 12 minutes after main power cut-off; wait full discharge duration before opening cabinet wiring cover;
  4. Monthly heat sink ventilation fin dust cleaning cycle required for metal processing workshops with metal cutting coolant mist;
  5. DC bus parallel connection limited to maximum 3 identical AKD-P04807 units, install current balancing choke for more parallel quantity;
  6. Fault alarm resolution requires complete elimination of root mechanical or electrical failure before drive fault reset operation.

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