Digital guide

You are here:
  1. Home
  2. Kollmorgen
  3. Kollmorgen AKD-P02406-NBAUS

Kollmorgen AKD-P02406-NBAUS

Product Brief Introduction

AKD-P02406 is compact panel-mount single-axis servo drive designed for 120/240 VAC single/three-phase industrial mains power input. It delivers 6 Arms continuous output current and 18 Arms peak current, paired for medium-power AKM frame 2/3 servo motors. NBAUS suffix defines EtherCAT real-time industrial bus communication, STO Safe Torque Off SIL3 safety circuit, standard I/O terminal block, universal global firmware, UL/CE/RoHS certified hardware variant.
WhatApp
WeChat

Detailed content

Technical Specifications

  1. Input Power Parameters
    • Mains Input Voltage Range: 85 ~ 265 VAC 1Ø / 3Ø 50/60 Hz
    • Nominal DC Bus Voltage: 320 VDC
    • Mains Input Rated Current: 9 A rms full load
    • Built-in EMC input filter compliant EN 61800-3 Category C3
  2. Motor Output Electrical Parameters
    • Continuous Output RMS Current: 6 A
    • Peak Output RMS Current: 18 A (30 second maximum continuous peak duty)
    • Maximum Continuous Drive Output Power: 2000 W
    • PWM Power Stage Switching Frequency: 8 kHz
  3. Control Loop Refresh Rates
    • Current Loop Calculation Cycle: 0.67 μs
    • Speed Loop Calculation Cycle: 62.5 μs
    • Position Loop Calculation Cycle: 125 μs
  4. Communication & Safety Specs (NBAUS Configuration)
    • Primary Fieldbus: EtherCAT (CoE protocol, 100 Mbps full-duplex)
    • Safety Function: STO Safe Torque Off SIL3 / PL e per IEC 61508 / IEC 61800-5-2
    • Digital I/O Count: 8 configurable digital inputs, 4 configurable digital outputs (24 VDC logic)
    • Analog I/O: 2 differential ±10 V analog command input, 1 analog monitor output
  5. Environmental & Mechanical Specs
    • Operating Ambient Temperature: 0°C ~ +45°C (derate 1% per °C above 40°C)
    • Storage Temperature: -40°C ~ +85°C
    • Protection Rating: IP20 panel-mounted enclosure
    • Mounting Form Factor: Vertical DIN rail / back panel screw mounting

Functional Features

  • Native EtherCAT CoE real-time bus synchronization with 1μs multi-axis sync accuracy
  • SIL3 certified dual-channel STO safety circuit with cross-monitoring fault detection
  • Automatic AKM motor parameter identification and one-click servo auto-tuning algorithm
  • Universal feedback interface supporting SFD, EnDat 2.2, BiSS, Hiperface, sine/cosine encoders, resolvers
  • Six-channel real-time internal data oscilloscope integrated for machine motion diagnostic capture
  • On-board regenerative braking resistor connection terminal for deceleration energy dissipation
  • Universal global multi-language firmware (US variant suffix US) supporting all global industrial standard motion commands
  • Overvoltage, undervoltage, overcurrent, over-temperature, motor phase loss hardware fault detection

Working Principle

AC mains input power passes internal EMC filter and full-wave rectifier to generate stable 320 VDC internal power bus. Digital dual-core DSP processor executes high-speed current, speed and position control loop algorithms based on EtherCAT motion commands and motor feedback position data. DSP outputs PWM pulse width modulation signals to insulated gate power stage, generating three-phase sinusoidal variable frequency current to drive AKM synchronous servo motor. Dual-channel STO safety circuits cut PWM gate drive signals upon external safety trigger input to remove motor torque instantly without mains power disconnection. Regenerative energy from motor deceleration is either fed back to mains or dissipated via external braking resistor connected to dedicated drive terminals.

Material Composition

  • Drive Enclosure: Black extruded aluminum heat sink chassis, cold-rolled steel front terminal cover
  • Power Semiconductors: Silicon IGBT three-phase bridge power modules
  • Control Core: Dual-core 32-bit floating-point DSP motion processor
  • Circuit Substrate: FR4 high-temperature PCB with lead-free surface mount components
  • Terminal Hardware: Nickel-plated copper screw terminal blocks with PA66 flame-retardant housings
  • Safety Circuit Components: Redundant isolated optocoupler signal isolators for dual STO channel

Structural Characteristics

  • Compact vertical panel mount dimensions: 42mm width × 210mm height × 170mm depth
  • Front-facing layered terminal layout: mains power terminals, motor power terminals, feedback connector, I/O signal terminals, EtherCAT RJ45 ports
  • Vertical aluminum fin heat sink mounted on rear chassis for passive convection cooling
  • Dual RJ45 EtherCAT ports for daisy-chain multi-axis network wiring without external switches
  • Removable transparent plastic terminal cover for live wiring safety isolation
  • DIN rail mounting slot integrated to rear aluminum heat sink for cabinet standardized installation

Advantage Highlights

  • Sub-microsecond current loop refresh delivers industry-leading servo dynamic response bandwidth
  • SIL3 STO safety circuit eliminates external safety relay hardware cost for machine safety compliance
  • Native EtherCAT bus supports up to 32 synchronized servo axes with negligible inter-axis jitter
  • Built-in motion oscilloscope eliminates external data acquisition hardware for on-site fault diagnosis
  • Universal feedback compatibility enables mixed motor encoder retrofits without drive hardware modification
  • Compact narrow 42mm width reduces electrical cabinet space occupation by 40% versus competing drives
  • One-click automatic tuning algorithm eliminates manual loop gain calculation for rapid machine commissioning

Applicable Industries

PCB assembly automation, semiconductor handling equipment, packaging & filling machinery, laser processing equipment, medical diagnostic automation, multi-axis robotic gantry systems, textile high-speed weaving equipment

Installation Requirements

  1. Vertical mounting only; horizontal mounting prohibited due to impaired heat sink convection airflow
  2. Minimum 20mm vertical clearance above and below drive unit inside electrical cabinet
  3. Cabinet forced cooling fan required if internal cabinet ambient exceeds +40°C operating temperature
  4. EtherCAT network wiring uses CAT5e shielded twisted pair cable with EIA/TIA 568B termination standard
  5. Mains input protective earth wire connected to dedicated chassis ground terminal with 2.5mm² copper conductor
  6. Separate shielded motor power cable and unshielded signal wiring routed in isolated cabinet cable channels

Operation Precautions

  • Continuous full-load operation above +45°C ambient requires 30% output current derating
  • Do not connect AC mains power before completing motor power and feedback cable wiring connections
  • STO safety channel wiring must maintain galvanic isolation from all 24VDC digital I/O circuits
  • Regenerative braking resistor thermal rating must match machine maximum deceleration energy demand
  • Avoid daisy-chain EtherCAT network length exceeding 100 meters total cable run
  • Drive front terminal cover must remain fully closed during powered operation to comply IP20 protection rating

You may also like