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Kollmorgen AKD-P01206-NCE

Product Brief Introduction

AKD-P01206 is medium-power panel-mount single-axis servo drive accepting 120/240 VAC single/three-phase mains input, providing 12 Arms continuous three-phase motor output current and 36 Arms peak current, matched for AKM frame 3/4 medium torque servo motors. NCE suffix defines CANopen DS402 motion fieldbus communication, standard STO safety function, European CE-compliant hardware variant, standard digital/analog I/O terminal configuration.

Detailed content

Technical Specifications

  1. Input Power Parameters
    • Mains Input Voltage Range: 85 ~ 265 VAC 1Ø / 3Ø 50/60 Hz
    • Nominal Internal DC Bus Voltage: 320 VDC
    • Full Load Mains Input Current: 15 A rms
    • Integrated EMC input filter EN 61800-3 Category C3 industrial compliance
  2. Motor Output Electrical Parameters
    • Continuous Output RMS Current: 12 A
    • Peak Output RMS Current: 36 A (30 second peak duty cycle limit)
    • Maximum Continuous Drive Output Power: 3800 W
    • Power Stage PWM Switching Frequency: 8 kHz
  3. Control Loop Refresh Timing
    • Current Loop Calculation Cycle: 0.67 μs
    • Speed Loop Calculation Cycle: 62.5 μs
    • Position Loop Calculation Cycle: 125 μs
  4. Communication & Safety Specs (NCE Configuration)
    • Primary Fieldbus: CANopen DS402, CAN 2.0A/B, 250 kbps / 500 kbps / 1 Mbps configurable baud rate
    • Safety Circuit: STO Safe Torque Off SIL3 / PL e dual-channel cross-monitored
    • Digital I/O Interface: 8 sink/source configurable 24VDC inputs, 4 configurable digital outputs
    • Analog I/O: Dual ±10 V differential analog command input, single analog monitor output
  5. Environmental Mechanical Specs
    • Operating Ambient Temperature: 0°C ~ +45°C (1% current derate per °C above 40°C)
    • Storage Temperature Range: -40°C ~ +85°C
    • Enclosure Protection Rating: IP20 indoor panel mount only
    • Mounting Method: DIN rail vertical mounting or cabinet backplate screw mounting

Functional Features

  • CANopen DS402 standard motion profile support (position, velocity, torque, homing, electronic gear modes)
  • Redundant dual-channel SIL3 STO safety function with independent fault diagnostic reporting
  • Full automatic AKM servo motor parameter detection and one-click multi-loop gain auto-tuning
  • Universal multi-feedback interface compatible with SFD, EnDat, BiSS, Hiperface, sine encoders, resolvers
  • Internal six-channel high-speed oscilloscope for motion waveform capture and equipment fault analysis
  • On-board braking resistor power terminals for passive dissipation of regenerative deceleration energy
  • European CE certified hardware variant compliant with EN 60204-1 machinery safety standard
  • Complete hardware fault monitoring: overvoltage, undervoltage, phase loss, overcurrent, power stage over-temperature

Working Principle

Single/three-phase AC mains input passes integrated EMC filter and full-wave diode rectifier to establish stabilized 320 VDC power bus for internal power stage. Dual-core DSP processor processes CANopen motion profile commands and real-time motor position feedback data to compute high-speed current, speed and position closed-loop control algorithms. DSP generates PWM modulation signals to drive three-phase IGBT power bridge, outputting sinusoidal variable frequency three-phase current to connected AKM synchronous servo motor. Dual independent STO safety channels immediately disable all PWM gate drive signals upon external safety interlock trigger, cutting motor torque output without mains power disconnection. Kinetic energy regenerated from motor deceleration is dissipated via external resistor connected to dedicated drive power terminals.

Material Composition

  • Main Chassis: Extruded aluminum vertical fin heat sink, cold-rolled steel front terminal protective cover
  • Power Stage Components: Three-phase silicon IGBT power module with integrated current sampling resistors
  • Control Core: Dual-core floating-point 32-bit DSP motion control processor
  • Circuit Board: FR4 high-temperature lead-free printed circuit board with surface-mount control electronics
  • Terminal Hardware: Nickel-plated copper screw terminals with UL94-V0 PA66 plastic housings
  • Safety Isolation Hardware: Dual independent optocoupler isolation circuits for redundant STO safety channels

Structural Characteristics

  • Vertical panel mount dimensions: 55mm width × 210mm height × 170mm depth
  • Front layered terminal zoning: mains power terminals, motor three-phase power terminals, feedback connector, CANopen bus terminal block, digital/analog I/O terminals
  • Rear full-length vertical aluminum fin heat sink for passive convection heat dissipation
  • Dual CANopen screw terminal ports supporting multi-axis daisy-chain bus wiring
  • Removable transparent plastic front terminal safety cover to prevent accidental live contact
  • Integrated DIN rail mounting slot machined into rear aluminum heat sink for standardized cabinet installation

Advantage Highlights

  • High 12A continuous output current supports medium-torque AKM frame 3/4 motors for heavy load positioning axes
  • CANopen DS402 standard bus enables seamless integration with European PLC and motion controller hardware
  • SIL3 dual-channel STO safety circuit satisfies EU machinery directive safety compliance without external relay modules
  • Ultra-fast 0.67μs current loop refresh achieves high bandwidth torque response for dynamic heavy load cycles
  • Integrated diagnostic oscilloscope reduces external measurement equipment requirement for machine commissioning
  • Universal multi-feedback interface supports all Kollmorgen AKM motor feedback variants without hardware modification
  • Narrow 55mm vertical width minimizes electrical cabinet footprint for multi-axis machine designs

Applicable Industries

European OEM packaging machinery, metal cutting auxiliary servo axes, textile industrial looms, hydraulic press positioning axes, automated woodworking equipment, food processing filling lines, industrial printing presses

Installation Requirements

  1. Vertical mounting orientation mandatory; horizontal installation restricts heat sink airflow and requires severe current derating
  2. Minimum 25mm vertical clearance gap above and below drive unit inside electrical cabinet
  3. Cabinet forced air cooling fan mandatory if internal cabinet ambient temperature exceeds +40°C
  4. CANopen bus wiring uses shielded twisted pair cable with 120Ω termination resistor fitted at bus physical endpoints only
  5. Equipment protective earth ground connected to dedicated chassis ground terminal with minimum 2.5mm² copper conductor
  6. Separate routing channels for shielded motor power cables and unshielded CANopen/signal wiring to avoid electromagnetic interference

Operation Precautions

  • Continuous full-load operation at ambient temperature exceeding +45°C requires 30% reduction of rated output current
  • AC mains supply must be fully disconnected before connecting or disconnecting motor power and feedback cables
  • STO safety channel wiring must maintain full galvanic separation from all 24VDC digital I/O signal circuits
  • External regenerative braking resistor power rating must be sized to absorb peak deceleration energy of machine maximum load
  • Total CANopen bus cable length cannot exceed 1000 meters across all connected drive nodes
  • Transparent front terminal safety cover must remain fully closed during all powered operational states to maintain IP20 enclosure protection rating

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