Technical Specifications

• Overall Cable Length: 1 m fixed finished assembly
• Model Suffix Definition: 01 = 1m length, I = Industrial IP67 metal locking connector
• Conductor Configuration: 12 twisted shielded signal conductors + 2 power auxiliary conductors
• Conductor Gauge: 22 AWG tin-plated oxygen-free copper
• Insulation Material: Cross-linked polyethylene (XLPE) high voltage resistant insulation
• Inner Shield: 100% coverage aluminum foil shielding with drain wire
• Outer Shield: Tinned copper braid 85% coverage for EMI/RFI suppression
• Outer Jacket: Black polyurethane (PUR) oil-resistant abrasion-proof outer sheath
• Connector Rating: IP67 mated condition, IP54 unmated cap installed
• Operating Temperature Range: -40°C to +105°C continuous
• Voltage Rating: 300 VAC signal circuit, 600 VAC auxiliary power circuit
• Bend Cycle Durability: ≥ 10 million reciprocating flex cycles for drag chain installation
• Minimum Static Bend Radius: 6× cable outer diameter
• Minimum Dynamic Bend Radius (drag chain): 10× cable outer diameter

Function Features

1. Integrated dual-layer full shielding eliminates electromagnetic interference from variable-frequency power cables
2. Factory crimped overmolded connector ends eliminate field wiring solder joint faults
3. PUR outer jacket resistant to machine cutting oils, coolants, and industrial cleaning solvents
4. Metal locking connector housing provides vibration-proof mating retention
5. Standard pinout matching all Kollmorgen DBL, AKM, DDR motor feedback interfaces

Performance Highlights

• Signal crosstalk attenuation ≤ -80 dB at 1 MHz operating frequency
• Insulation resistance ≥ 1000 MΩ at 500 VDC testing
• Withstands continuous exposure to mineral-based machining oils without jacket degradation
• No signal attenuation loss over full 1m operating length for high-resolution resolver signals

Material Composition

• Inner Conductors: Oxygen-free high-purity tin-plated copper strands
• Conductor Insulation: XLPE cross-linked polyethylene dielectric
• Shield Layer 1: Aluminum polyester foil with 22AWG drain wire
• Shield Layer 2: Tinned annealed copper braided mesh shielding
• Outer Jacket: Thermoplastic polyurethane (PUR) abrasion-resistant elastomer
• Connector Housing: Die-cast zinc alloy nickel-plated anti-corrosion metal shell
• Connector Seals: Fluorosilicone O-ring gaskets for IP67 environmental sealing

Structural Characteristics

1. Twisted pair internal conductor layout for differential signal noise rejection
2. Overmolded strain relief at both cable-to-connector transition points to prevent conductor breakage
3. Spring-loaded metal locking ring on motor-side connector for positive vibration resistance
4. Integrated internal ground drain wire bonded to metal connector shell for full shielding grounding
5. Color-coded individual internal conductors for traceability during troubleshooting

Working Principle

Advantage Highlights

1. Factory pre-assembled cable eliminates field wiring labor and human wiring error risk
2. Dual shielding design maintains stable feedback signal quality in high EMI industrial environments
3. IP67 sealed connectors prevent coolant, dust, and moisture ingress into signal pins
4. High-flex PUR jacket certified for continuous drag chain robotic axis operation
5. Standard pinout compatibility across all Kollmorgen servo motor and drive product generations

Applicable Industries

Installation Requirements

1. Maintain minimum separation distance of 150 mm between feedback cable and high-current servo power cables
2. Install cable drag chain with dynamic bend radius ≥ 10× cable outer diameter for reciprocating axes
3. Ground cable drain wire to drive cabinet dedicated earth bar at both connector ends
4. Avoid sharp edge contact with cable outer jacket to prevent sheath abrasion
5. Fully tighten metal locking ring until positive mechanical stop to maintain IP67 sealing rating

Operation Precautions

1. Do not exceed 10 million flex cycle service life for continuous drag chain installation
2. Prevent cable exposure to temperatures exceeding +105°C or below -40°C
3. Avoid tensile pull force exceeding 50 N applied directly to cable assembly
4. Do not remove factory-installed unmated protective caps when connector is disconnected
5. Clean connector pin contacts with isopropyl alcohol before re-mating if contaminated with cutting oil