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B&R X20BB82

Product Series: B&R X20 BB Series (Digital Input — High Voltage)

Product Overview:
The X20BB82 is an 8-channel digital input module designed for 48 V DC input signals. It provides group galvanic isolation and is intended for applications where higher voltage digital signals are used, such as in systems with 48 V DC control circuits or long cable runs requiring higher noise immunity.

Detailed content

Key Technical Specifications:

Parameter Value
Number of Channels 8
Input Type Digital (48 V DC)
Input Voltage Range 20 V DC to 60 V DC (logic “1”)
Input Current (Logic “1”) Typical 4 mA
Input Current (Logic “0”) < 1 mA
Isolation Group-to-group: 500 V DC
Response Time (ON → OFF) ≤ 0.2 ms (typ.)
Response Time (OFF → ON) ≤ 0.2 ms (typ.)
Supply Voltage 24 V DC (±20%)
Power Consumption ≤ 1.2 W
Operating Temperature -25°C to +70°C
Protection Class IP20 (front), IP65 (with housing)
Dimensions (W x H x D) 90 mm x 120 mm x 74.5 mm
Weight Approximately 180 g
Connection Screw terminal, 2.5 mm²
Diagnostics Basic input status only — no wire-break diagnostic

Functional Features:

  • 8 channels rated for 48 V DC inputs
  • Wide input voltage range (20–60 V DC) provides robust noise immunity
  • Source (PNP) and sink (NPN) compatible
  • Group isolation at 500 V DC
  • 8 status LEDs

Working Principle:
Each input channel uses an optocoupler with extended voltage rating to handle the 48 V DC input. The internal circuit includes a voltage divider and clamping network to protect the optocoupler from overvoltage. The signal is processed and transmitted via the X20 bus to the PLC.

Material Composition:

  • HousingGlass-fiber reinforced polyamide (PA66-GF30), halogen-free
  • TerminalsTin-plated copper alloy
  • PCB: FR-4, conformally coated

Structural Characteristics:

  • DIN rail mounting (TS 35, EN 60715)
  • Spring-loaded terminal connections
  • 8 status LEDs
  • Module width15 mm (X20 standard)

Advantages & Highlights:

  • 48 V DC rated inputs — ideal for long cable runs and high-noise environments
  • Wide 20–60 V DC range eliminates need for external voltage regulators
  • Low power consumption of ≤ 1.2 W
  • Drop-in compatible with 24 V DC modules in the X20 system
  • Suitable for legacy 48 V DC systems

Applicable Industries:

  • Legacy machine retrofit (48 V DC systems)
  • Long-distance sensor wiring
  • High-EMI environments (welding, motor drives)
  • Marine and offshore equipment
  • Mining and heavy industry
  • Power distribution monitoring

Installation Requirements:

  • Mount on DIN rail TS 35 (EN 60715)
  • Connect 48 V DC signals — verify voltage does not exceed 60 V DC
  • Maintain 10 mm spacing between modules
  • Terminate unused inputs

Usage Precautions:

  • Maximum input voltage is 60 V DC — do not exceed
  • No wire-break diagnostic — use X20BB81 (24 V) if diagnostics needed
  • Verify PNP/NPN compatibility with 48 V DC sensors
  • Ambient: -25°C to +70°C

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