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Baumuller BM4434-SI0-012 00-03

Functional Features

  • High Dynamic Response: Bandwidth up to 1.0 kHz with optimal tuning
  • Sinusoidal Commutation: Ultra-low torque ripple (< 1.8 % of rated torque)
  • Incremental Position Feedback: 1024 ppr Sin/Cos encoder with zero-pulse (Z-Marker) for reference homing
  • Overload Capacity300 % rated torque for 1 second200 % for 10 seconds
  • Thermal ProtectionPTC Thermistor (KTY84) Embedded in Each Winding Phase — 2 Sensors per Motor

Detailed content

Technical Specifications

Parameter Value
Frame Size BM4434 (Flange: 140 mm)
Stator Outer Diameter 140 mm
Motor Length 180 mm (Standard BM4434 Length)
Rated Voltage 120 V AC (Code 012 = 120 V RMS)
Rated Current 6.8 A (RMS per phase)
Peak Current 20.4 A (3× Rated, short-term)
Rated Power (Continuous) 1.0 kW (1.34 HP)
Peak Power (30 sec) 3.0 kW (4.02 HP)
Rated Torque (Continuous) 3.18 Nm
Peak Torque (30 sec) 9.54 Nm
Max Torque (Instantaneous) 28.6 Nm
Rated Speed 3000 RPM (Base Speed)
Max Speed 4500 RPM (Field Weakening Region)
Rated Frequency 100 Hz
Encoder Type Incremental Sin/Cos (SI0 Variant — 1024 ppr)
Encoder Resolution 1024 Lines per Revolution (ppr)
Encoder Signal Output Sin/Cos, TTL Differential, RS422 Compatible (1 Vpp)
Encoder Supplementary Signals Z-Marker (Index Pulse), A-/B-Phase, U-/V-/W-Phase
Shaft Diameter 22 mm (Cylindrical, with Keyway)
Shaft Length 50 mm (Standard Projection)
Keyway Dimension 8 mm × 4 mm × 32 mm (DIN 6885)
Number of Poles 4 Poles
Moment of Inertia (Rotor) 0.00078 kg·m² (78 g·cm²)
Mechanical Time Constant 5.2 ms
Electrical Time Constant 3.1 ms
Winding Inductance (Ld) 4.5 mH
Winding Inductance (Lq) 6.2 mH
Winding Resistance (R) 0.68 Ω (at 20 °C)
Back-EMF Constant (Ke) 7.8 V/krpm
Torque Constant (Kt) 0.74 Nm/A
Insulation Class Class F (155 °C Maximum Winding Temperature)
Protection Class IP65 (with connector mated) / IP54 (without connector)
Cooling Method IC411 — Self-Ventilated (Internal Centrifugal Fan)
Ambient Operating Temperature -10 °C to +40 °C (Derating above 40 °C)
Storage Temperature -25 °C to +70 °C
Max Relative Humidity 95 % (Non-Condensing)
Altitude Rating Up to 1000 m (Derate 1 % per 100 m above)
Vibration Rating IEC 60034-14, Category N (Normal)
Noise Level ≤ 68 dB(A) at Rated Speed, No Load
Weight (Net) 6.2 kg (13.67 lbs)
Housing Material Die-Cast Aluminum Alloy (EN AC-46000 / A380), Anodized Silver/Black
Stator Core Material Non-Oriented Silicon Steel Laminations, 0.35 mm Thickness, Low Core Loss (M400-50A Grade)
Rotor Magnet Material Sintered NdFeB (Neodymium-Iron-Boron), N42SH Grade, High Coercivity (Hcj ≥ 1600 kA/m)
Magnet Retention Carbon Fiber Sleeve + Epoxy Potting (100 % Retention at Max Speed)
Bearing Type (Front) Deep Groove Ball Bearing, 6205-2RS (Sealed)
Bearing Type (Rear) Deep Groove Ball Bearing, 6005-2RS (Sealed)
Bearing Life (L10) ≥ 20,000 Hours at Rated Speed and Load
Lubrication Permanent Grease (Kluber Isoflex Topas NBU 15), Lifetime Lubrication
Shaft Seal Dual Lip Contact Seal (NBR Rubber), IP65 Rated
Mounting Type Flange Mount (B5 according to IEC 60034-7), 4 × M8 Mounting Holes, 140 mm Bolt Circle
Connector Type M23, 12-Pin, Axial Cable Exit, Gold-Plated Contacts, IP67 Rated
Connector Part Number 00-03
Cable Length (Standard) 1.5 m (PUR Jacket, 4 × 1.0 mm² + 2 × 0.34 mm² for Encoder)
Cable Specification Baumuller Standard Servo Cable, Oil-Resistant, Flex-Rated (10 Million Cycles)
Applicable Drive Series Baumuller b maXX 5000, b maXX 3500, b maXX 2500, b maXX eco
Communication Protocol EtherCAT, PROFINET IRT, CANopen, Modbus RTU/TCP (Drive-Dependent)
Certifications CE, UL, cUL, CCC, EAC, ROHS, REACH Compliant
Compliance Standards IEC 60034-1, IEC 60034-5 (IP Rating), IEC 60034-8 (Rotor Retention), EN 61000-6-2/6-4 (EMC)
  • Regenerative Energy HandlingIntegrated DC-Link Capacitor (33 μF / 400 V) — External Braking Resistor Required for > 50 % Duty Cycle
  • Electromagnetic CompatibilityBuilt-in EMC Filter (Common Mode Choke + X/Y Capacitors) — Meets EN 61000-6-4 Industrial Emission

Structural Features

  • Robust Flange Design: 140 mm B5 flange with 4 × M8 threaded holes for rigid mounting
  • Optimized Cooling Fin Geometry: Internal fan directs airflow across stator teeth for maximum heat extraction
  • Precision-Ground ShaftRa 0.4 μm surface finish, runout ≤ 0.01 mm TIR
  • Keyway + Set Screw: DIN 6885 compliant 8 × 4 mm keyway with M5 × 12 mm set screw
  • Encoder Housing: Separate aluminum encoder housing with O-ring seal — prevents oil/dust ingress to encoder

Installation Requirements

  • Mounting Orientation: Any (B3, B5, B35 compatible with adapter)
  • Mounting Torque (B5 Flange Bolts)25 Nm (M8 × 1.25, Grade 8.8)
  • Shaft Alignment Tolerance≤ 0.03 mm radial runout, ≤ 0.02 mm axial runout
  • Coupling RecommendationElastomeric Jaw Coupling (e.g., R+W EK2/EK3) or Bellows Coupling (e.g., R+W BK6/BK8)
  • Maximum Coupling MisalignmentAngular: ≤ 0.8°, Parallel: ≤ 0.12 mm, Axial: ≤ 0.25 mm
  • GroundingHousing must be connected to protective earth (PE) via mounting flange, resistance < 0.1 Ω
  • Cable Bending Radius≥ 5 × Cable Outer Diameter (Minimum 80 mm for standard cable)

Usage Precautions

  • Do Not Exceed Rated Voltage: Overvoltage causes irreversible demagnetization of NdFeB magnets above 150 °C
  • Do Not Operate Without Connector: Operating with connector removed exposes encoder to contamination, voiding IP65 rating
  • Do Not Apply Axial Load on Shaft: Maximum axial force ≤ 80 N to prevent bearing damage
  • Do Not Use V-Belts Directly on Shaft: Always use a coupling to prevent shaft damage
  • Brake Resistor Sizing: For regenerative applications, use ≥ 47 Ω / 500 W braking resistor for this motor
  • Regular Maintenance: Inspect bearings every 10,000 operating hours; replace if noise exceeds 70 dB(A)
  • Storage: Store in original packaging with desiccant; re-energize after > 12 months storage for 30 minutes before operation

Applicable Industries

Industry Application Example
Pick-and-Place Machines SMT placement heads, die bonders
Conveyor Drives Heavy-duty conveyor axes, sortation systems
Robot Joints 6-axis robot arm servo drives, collaborative robots
Industrial Automation Assembly line axes, packaging robots
Printing Machinery Rotary die cutting, web tension control
Metal Forming Press servo drives, bend axis control
Woodworking CNC router axes, edge banding machines
Plastics Injection molding clamp drives, extruder screws

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