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BAUMÜLLER BM4-F-ENC-01

Product Type: Incremental Encoder Feedback Module for BM4 Servo Motors

Model Code Breakdown:

  • BM4 = Baumüller BM4 Motor Series
  • F = Feedback / Encoder Option
  • ENC = Encoder
  • 01 = Version 1 (Standard Incremental)

Detailed content

Technical Specifications:

Parameter Value
Encoder Type Incremental Optical
Resolution (Standard) 1280 PPR (5120 Edges ×4)
Resolution (Optional) 2500 PPR (10000 Edges ×4)
Output Signal A HTL (Line Driver), 5 V DC
Output Signal B HTL (Line Driver), 5 V DC
Zero Pulse (Z) 1 Pulse Per Revolution, HTL
Supply Voltage 5 V DC ±5% (Typical 4.75 V to 5.25 V)
Maximum Output Frequency 500 kHz
Operating Temperature -20°C to +85°C
Protection Rating IP67 (Connector Side)
Cable Length (Standard) 3 m (Shielded Twisted Pair)
Weight Approximately 0.15 kg (Encoder Unit Only)

Functional Features:

  • High-Resolution Position Feedback — Enables sub-micron positioning accuracy when paired with BM4 servo drive
  • Quadrature Output (A/B/Z) — Supports bidirectional counting and index pulse for homing
  • HTL Output Compatibility — Noise-immune signal transmission up to 100 m cable length
  • Low Jitter — Signal jitter < 20 ns for high-speed applications
  • Wide Operating Temperature Range — Suitable for harsh industrial environments
  • Plug-and-Play Integration — Direct M23 connector mating with BM4 motor

Structure & Material Composition:

  • Encoder Disk: Glass Scale (Chrome-on-Glass), 50 mm Diameter
  • Sensor Head: LED + Photodiode Array (Differential Detection)
  • Housing: Aluminum Alloy, Anodized Black
  • Shaft Coupling: Flexible Coupling (Bellows Type, Zero Backlash)
  • Cable: Shielded, Oil-Resistant PUR Jacket

Working Principle:
The optical encoder disk is mounted on the motor shaft and rotates synchronously with the rotor. An LED emits light through a coded glass scale, and a photodiode array detects the light/dark pattern, generating quadrature square wave signals (A and B) with a 90° phase shift. The Z pulse provides one index pulse per revolution for reference positioning. The servo drive counts these pulses to calculate real-time position and derives speed via frequency measurement, enabling closed-loop servo control.

Applicable Industries:

  • All BM4 Series Servo Motor Applications
  • Retrofit Encoder Replacement
  • Custom Machine Integration

Installation Requirements:

  • Mounting: Directly coupled to BM4 motor shaft via flexible coupling
  • Alignment: Maximum 0.02 mm eccentricity, 0.01° angular misalignment
  • Cable Routing: Separate from power cables (minimum 100 mm separation)
  • Grounding: Shield connected to PE at drive end only

Usage Precautions:

  • Do not exceed maximum supply voltage of 5.5 V DC — will damage encoder electronics
  • Do not apply mechanical shock exceeding 50 g
  • Ensure flexible coupling is installed — rigid coupling causes encoder disk damage
  • Replace encoder cable if shield continuity is broken

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