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Atlas Copco TCI300

Model Series: TCI Series (Entry-Level / Economy Grade)

Product Overview:
The TCI300 is an entry-level electric torque controller targeting general-purpose fastening applications where cost efficiency and simplicity are prioritized over advanced data collection. It provides basic peak torque control with pass/fail output.

Detailed content

Technical Specifications:

  • Torque Range: 0.3 – 30 Nm
  • Torque Accuracy: ±4% of reading
  • Repeatability: ±2% of reading
  • Control Mode: Peak Torque (P)
  • Power Supply: 24 V DC
  • Communication: 2 digital I/O (input + output)
  • Operating Temperature: 5°C to +40°C
  • Protection Rating: IP40

Functional Features:

  • Single peak torque setpoint
  • Fixed torque window (non-adjustable during operation)
  • Pass/Fail relay output (NO/NC)
  • LED status indicator (green/red)
  • No display — status via LEDs only
  • Teach-in via external trigger input

Structural Characteristics:

  • Ultra-compact housing: 80 x 60 x 35 mm
  • No display — 3 LEDs + 2 buttons
  • M12 6-pin connector to screwdriver
  • DIN rail or direct screw mount

Material Composition:

  • Housing: ABS plastic (UL94 V-0 rated)
  • PCB: FR-4, no conformal coating
  • Connectors: PA66 with tin-plated contacts

Working Principle:
Torque signal from the screwdriver is compared against a fixed threshold set during teach-in. When peak torque is reached, the controller de-energizes the tool relay, stopping the motor. Output relay changes state to signal pass or fail.

Key Advantages:

  • Lowest cost in the Atlas Copco electric controller portfolio
  • Minimal footprint — fits in tight spaces
  • Zero configuration required after teach-in
  • Suitable for high-volume, low-complexity fastening

Applicable Industries:
General assembly, Packaging machinery, Light industrial fixtures, Toy and consumer product manufacturing

Installation Requirements:

  • DIN rail (TS35) or direct screw mounting (2x M4 holes)
  • 24 V DC power supply, minimum 1 A
  • M12 6-pin cable to screwdriver (max. 2 m)
  • No special grounding required beyond system PE

Usage Precautions:

  • IP40 rating — do not use in wet or dusty environments without additional enclosure
  • No angle monitoring — unsuitable for angle-critical joints
  • Recalibrate every 6 months or 200,000 cycles
  • Do not exceed 30 Nm — will damage internal transducer

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