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Atlas Copco TC-4000-S-ES

Product Introduction:
The TC-4000-S-ES is a large-capacity towable air compressor delivering 4,000 CFM of free air. The “S” denotes single-stage compression, and “ES” denotes electric drive. This unit is designed for high-volume applications such as large-scale construction, mining, and industrial plants requiring continuous, high-flow compressed air with electric power availability.

Detailed content

Technical Specifications:

  • Free Air Delivery (FAD): 4,000 CFM (113.3 m³/min) at 100 PSI (7 bar)
  • Maximum Working Pressure: 175 PSI (12 bar)
  • Drive Type: Electric Motor — 315 kW (422 HP)
  • Power Supply: 400V / 50Hz / 3-phase (or 480V / 60Hz / 3-phase per region)
  • Compression Stages: Single-Stage (S)
  • Operating Weight: Approximately 6,800 kg (14,991 lbs)
  • Dimensions (L × W × H): Approximately 5,500 × 2,200 × 2,400 mm
  • Noise Level: 102 dB(A) at 7 meters (with canopy)

Functional Features:

  • Single-Stage Compression (S): Simpler design, lower initial cost, adequate for applications not requiring ultra-low discharge temperature
  • Electric Drive (ES): Zero emissions, low noise, minimal vibration
  • Integrated Aftercooler: Air-cooled plate-fin heat exchanger
  • Heavy-Duty Trailer: Tandem axle with air brakes, road-legal lighting

Performance Parameters:

Parameter Value
FAD @ 100 PSI 4,000 CFM (113.3 m³/min)
FAD @ 40 PSI 4,800 CFM (136.0 m³/min)
Max Pressure 175 PSI (12 bar)
Motor Power 315 kW (422 HP)
Compression Stages 1 (Single)
Discharge Temperature Approximately 160°C (320°F)
Duty Cycle 100% continuous

Material Composition:

  • Frame: High-strength welded steel with hot-dip galvanizing
  • Air End: Cast iron rotary screw — single-stage, oil-flooded
  • Tank: ASME / PED certified carbon steel pressure vessel
  • Aftercooler: Aluminum plate-fin construction
  • Canopy: Galvanized steel with acoustic insulation

Structural Characteristics:

  • Tandem-axle trailer with hydraulic jacks for leveling
  • Full-width rear service platform with anti-slip grating
  • Dual kingpin for towing stability
  • Integrated circuit breaker panel and motor starter

Working Principle:
Electric motor drives a single-stage rotary screw air end. Ambient air is filtered, compressed in one stage to the target pressure, then routed through an air-cooled aftercooler to reduce discharge temperature before delivery. The single-stage design produces higher discharge temperatures than two-stage units, making it best suited for applications where air temperature is not critical.

Advantage Highlights:

  • Highest flow rate in the TC-4000 family at the lowest capital cost
  • Electric drive eliminates fuel cost and exhaust emissions
  • Simple single-stage design reduces maintenance complexity
  • Road-towable — easy relocation between job sites

Applicable Industries:
Large-scale construction, concrete batching, quarrying, power generation, shipbuilding, steel fabrication, paint shops

Model Series: TC-4000 Series — Towable Compressors (4,000 CFM class)

Installation Requirements:

  • 400V/480V 3-phase power supply with minimum 500A capacity
  • Level, compacted surface capable of supporting 6,800 kg
  • Minimum 3-meter clearance on all sides for airflow

Usage Precautions:

  • Single-stage discharge temperature is high — do not use for sensitive pneumatic tools requiring cool air
  • Verify power supply capacity before startup; voltage drop below 380V will trigger motor protection
  • Clean aftercooler fins weekly in dusty environments
  • Change compressor oil every 4,000 hours or annually

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