Technical Specifications:

• Torque Range: 0.5 – 4000 Nm (configurable)
• Torque Accuracy: ±1% of reading + 0.1 Nm
• Angle Accuracy: ±0.5° (when angle monitoring enabled)
• Angle Range: 0 – 9999°
• Control Mode: Peak Torque (P) + EIP + ES
• Power Supply: 100–240 V AC, 50/60 Hz (integrated PSU)
• Communication: Ethernet/IP, PROFINET, PROFIBUS, DeviceNet, 8 digital I/O, 2 analog outputs (0–10 V), RS-232, RS-485
• Operating Temperature: 0°C to +50°C
• Protection Rating: IP65 (controller), IP67 (EIP/ES connectors)
• Sampling Rate: 2000 Hz
• Data Storage: 1,000,000 results with full torque-angle curve

Functional Features:

• Peak torque control with ±1% accuracy (highest in portfolio)
• EIP: 8 digital inputs, 4 digital outputs, 2 analog outputs, full fieldbus suite
• ES: Per-screwdriver data logging — torque, angle, time, status per gun
• Real-time SPC with Cp, Cpk, Pp, Ppk calculations
• Ethernet-based remote monitoring and parameter change
• Multi-step program: up to 10 steps with conditional logic
• Color TFT display (7 inch) with torque-angle curve visualization
• Audit trail with timestamp for every fastening event
• User management with 3 access levels (operator, technician, administrator)

Structural Characteristics:

• Main controller: Anodized aluminum alloy6061-T6), 280 x 200 x 120 mm
• EIP module: Polycarbonate (PC), 150 x 100 x 60 mm, DIN rail
• ES module: Compact box, 80 x 60 x 40 mm, gun-side mount
• 7-inch TFT color touchscreen
• Front panel: IP67-rated buttons and emergency stop
• Rear panel: All connectors (Ethernet, fieldbus, I/O, power)

Material Composition:

• Controller housing: Anodized AL6061-T6 (RAL 7035 gray)
• EIP housing: UV-stabilized polycarbonate (PC)
• ES housing: Glass-fiber reinforced PA66 (IP67)
• Connectors: M12 and M8, IP67-rated, gold-plated contacts
• PCB: FR-4, conformal coated, EMC-shielded enclosure
• Cables: Shielded, PUR jacket, oil-resistant

Working Principle:
The controller samples torque at 2000 Hz from the electric screwdriver via the ES module. The ES module captures per-gun data (torque, angle, cycle time, result) and transmits it to the main controller via a dedicated high-speed link. The main controller compares values against programmed targets. The EIP module serves as the automation gateway — all data is streamed to the PLC via the selected fieldbus protocol. Upon reaching the peak torque setpoint, the controller sends a stop signal to the tool. Full torque-angle curves are stored for every cycle.

Key Advantages:

• ±1% accuracy — meets aerospace and automotive OEM specifications
• ES module provides per-gun traceability — required for AS9100 and IATF 16949 audits
• EIP enables full Industry 4.0 integration without additional hardware
• 1,000,000 result storage with curve data — eliminates need for external SPC software
• 7-inch display enables on-machine diagnostics without laptop
• Multi-user access control for regulated environments

Applicable Industries:
Aerospace (airframe and engine assembly), Automotive OEM and Tier 1 (powertrain, chassis, body), Heavy machinery, Wind turbine assembly, Rail vehicle manufacturing, Nuclear component assembly

Installation Requirements:

• Panel cutout: 270 x 190 mm (flush mount) or DIN rail (TS35, 3 modules wide)
• Power: 100–240 V AC, 50/60 Hz, dedicated circuit, minimum 10 A
• Ethernet: Cat5e/Cat6 to plant network (max. 100 m)
• Fieldbus: Shielded cable per protocol specification
• EIP I/O breakout: M12 12-pin, max. 5 m to remote I/O
• ES module: Mount within 2 m of screwdriver, M12 8-pin cable
• Ground all modules to panel PE — minimum 6 mm² copper wire
• Ambient: 0–50°C, humidity max. 85% non-condensing

Usage Precautions:

• Perform torque calibration every 12 months or 500,000 cycles using Atlas Copco calibration equipment
• Update all three modules (controller, EIP, ES) firmware via Atlas Copco Connect — do not update individually
• Assign unique IP addresses and node IDs on Ethernet/fieldbus
• Back up configuration files weekly — stored parameters are not recoverable after power loss without backup
• Do not open controller housing — internal calibration is void if seal is broken
• ES module must be replaced if physically damaged — do not attempt field repair
• Use only Atlas Copco certified electric screwdrivers with compatible protocol (Power Focus 6000/4000 series)