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AMAT 0040-04048

Product Introduction:
This gas flow controller is an essential component in semiconductor manufacturing equipment that requires precise control of gas flow rates. It is used to regulate the flow of various process gases such as silane, ammonia, and chlorine gases during different semiconductor processing steps, ensuring the stability and repeatability of the processes.

Technical Specifications:

  • Flow Range: Can control the gas flow rate in the range of [F] sccm (standard cubic centimeters per minute) to [G] slm (standard liters per minute).

Detailed content

  •  The flow range can be adjusted according to the specific requirements of different semiconductor processes.
  • Accuracy: Provides high – precision flow control with an accuracy of ±[H]% of the set flow rate. This ensures that the correct amount of gas is delivered to the process chamber, which is crucial for achieving consistent process results.
  • Response Time: Has a fast response time of [I] milliseconds, allowing it to quickly adjust the gas flow rate in response to changes in the process conditions or control signals.
  • Pressure Rating: Can withstand a maximum inlet pressure of [J] psi (pounds per square inch) and a maximum outlet pressure of [K] psi. It is designed to operate within a wide pressure range to be compatible with different gas supply systems.
  • Gas Compatibility: Compatible with a wide range of semiconductor process gases, including corrosive gases such as hydrogen fluoride and non – corrosive gases such as nitrogen. The internal components of the controller are made of materials that are resistant to corrosion and chemical attack by these gases.

Functional Features:

  • Digital Control: Equipped with a digital control interface that allows for easy programming and adjustment of the flow rate. The operator can set the desired flow rate through a touch – screen display or a computer interface, and the controller will maintain the set flow rate automatically.
  • Self – Diagnostic Function: Incorporates a self – diagnostic function that can continuously monitor the performance of the controller. It can detect problems such as gas leaks, sensor failures, and valve malfunctions and provide alarm signals to alert the operator.
  • Remote Monitoring and Control: Can be connected to a central control system for remote monitoring and control. This allows for centralized management of multiple gas flow controllers in a semiconductor manufacturing facility, improving operational efficiency and reducing manual intervention.
  • Safety Features: Includes safety features such as over – pressure protection and gas leak detection. In case of over – pressure, the controller will automatically shut off the gas flow to prevent damage to the equipment or the process chamber. The gas leak detection function can quickly identify any gas leaks and trigger an alarm to ensure the safety of the operators and the environment.
  • Application Scenarios:
    • Chemical Vapor Deposition (CVD) Processes: In CVD, precise control of gas flow rates is vital for achieving uniform film deposition on semiconductor wafers. For example, in the deposition of silicon dioxide films using silane and oxygen gases, the gas flow controller ensures that the ratio of the two gases remains constant, resulting in a high – quality, uniform film. Any deviation in the gas flow rate can lead to non – uniform film thickness, which can affect the performance of the semiconductor devices.
    • Etching Processes: During plasma etching, different gases are used to etch specific materials on the wafer surface. The gas flow controller regulates the flow of etching gases such as chlorine, fluorine – based gases, and inert carrier gases. By controlling the gas flow rate accurately, it helps in achieving precise etching profiles and high – aspect – ratio features on the wafers.
    • Doping Processes: In doping processes, gases such as phosphine or boron – containing gases are introduced into the process chamber to dope the semiconductor material. The gas flow controller ensures that the correct amount of dopant gas is delivered, which is crucial for controlling the electrical properties of the semiconductor devices.

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