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AMAT 0021-55107

Product Name: Precision Gas Delivery Showerhead for Chemical Vapor Deposition (CVD)

Product Introduction:
This component is a precision-engineered showerhead assembly used in Applied Materials’ Producer or Centura CVD systems. It serves as the top electrode and gas distribution manifold in a capacitively coupled plasma reactor. The showerhead controls the injection of process gases (precursors) into the reaction chamber, ensuring uniform mixing and laminar flow before the gases react to form a thin film on the wafer surface.

Detailed content

Technical Specifications:

  • Material: High-purity aluminum, anodized aluminum, or specialized ceramics (Yttria-coated for corrosion resistance).
  • Hole Pattern: Hundreds to thousands of micro-machined holes (orifices) with specific diameter gradients to tune gas flow uniformity.
  • RF Power Handling: Capable of coupling 13.56 MHz (or dual frequency) RF power ranging from 500W to 3000W to ignite and sustain plasma.
  • Temperature Control: Integrated heater zones (typically 50°C to 200°C) to prevent precursor condensation and ensure reaction kinetics.
  • Sealing Mechanism: Utilizes elastomer O-rings or metal gaskets (C-seals) for vacuum integrity up to 10^-6 Torr.

Functional Features:

  • Plasma Ignition: Acts as the powered electrode to generate high-density plasma for Plasma-Enhanced CVD (PECVD).
  • Flow Tuning: Variable orifice sizing allows for edge-to-center flow correction to compensate for gas depletion effects.
  • In-situ Cleaning: Designed to withstand aggressive cleaning plasmas (e.g., NF3, O2) used to remove deposited films without degrading the surface.
  • Thermal Management: Active cooling channels prevent overheating of the gas lines and ensure stable process temperatures.
  • Particle Mitigation: Smooth internal surfaces and hard-coat anodization reduce flaking and particle generation.

Application Scenarios:

  • Dielectric Deposition: Deposition of Silicon Dioxide (SiO2), Silicon Nitride (SiN), and low-k dielectrics for inter-layer insulation.
  • Epitaxial Growth: Used in selective epitaxy tools for growing single-crystal silicon layers.
  • Passivation Layers: Deposition of passivation films to protect circuitry from moisture and contaminants.
  • Advanced Logic Nodes: Critical for depositing stress-liner films and spacer materials in FinFET and GAA (Gate-All-Around) transistor architectures.

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