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AEG 7428-042-24809 Series Industrial Power Supply Module

  • Product Introduction: AEG 7428-042-24809 is a rugged industrial DIN-rail mount power supply module designed for providing stable and reliable DC power to PLCs, I/O modules, HMIs and other industrial automation equipment in harsh industrial environments. The module features a wide AC input voltage range, high efficiency, comprehensive electrical protection and a compact design, with a metal housing for enhanced heat dissipation and mechanical protection. It is engineered for continuous 24/7 operation, with low ripple and noise to ensure the safe and reliable operation of sensitive electronic equipment, and is a universal power supply solution for industrial control cabinets, automation systems and remote monitoring stations.
  • Technical Specifications:
    • Topology: Switch mode power supply (SMPS), single output
    • Input Voltage: 85-265 V AC (single-phase, 50/60 Hz) / 120-370 V DC (universal input, no voltage selection required)
    • Output Voltage: 24 V DC (fixed, adjustable ±10% via trim potentiometer for fine tuning)
    • Output Current: 10 A (continuous at 40°C); 8 A (continuous at 50°C); 5 A (continuous at 60°C)
    • Output Power: 240 W (nominal at 40°C)

Detailed content

    • Output Ripple & Noise: <50 mV peak-to-peak (at full load) – low noise for sensitive electronics
    • Efficiency: >92% at full load; >90% at 50% load – high efficiency reduces heat generation
    • Power Factor: >0.95 (at full load, 230 V AC input)
    • Protection Features: Overvoltage protection (OVP), overcurrent protection (OCP), short circuit protection (SCP), overtemperature protection (OTP), input surge protection
    • Protection Class (OVP): 28.8 V DC (fixed, auto-recovery)
    • Cooling Method: Natural convection (passive) + heat dissipation via metal housing
    • Mounting: 35 mm standard DIN rail (clip-on installation)
    • Enclosure: Metal (steel) housing with powder coating (corrosion resistance)
    • Protection Class: IP20 (cabinet-mounted)
    • Dimensions: 60 mm (W) × 115 mm (H) × 130 mm (D)
    • Weight: 1.2 kg
    • LED Indicators: 1 green LED (power on), 1 red LED (fault)
    • Compliance: IEC 60950-1, IEC 61000-6-2 (EMC), CE, RoHS, UL 508
  • Functional Features:
    • Universal AC/DC input voltage range (85-265 V AC / 120-370 V DC) supports global industrial electrical systems and DC power grids (solar, battery-backed), eliminating the need for voltage selection
    • High efficiency (>92%) reduces energy consumption and heat generation in control cabinets, reducing the need for additional cooling and extending the service life of adjacent components
    • Low output ripple and noise (<50 mV p-p) ensures the stable operation of sensitive electronic equipment (PLCs, HMIs, communication modules) with no signal interference
    • Comprehensive auto-recovery protection features (OVP/OCP/SCP/OTP) prevent damage to the power supply and connected equipment from electrical faults, with automatic restart after fault clearance
    • Metal housing provides excellent heat dissipation and mechanical protection, ensuring reliable operation in high-temperature control cabinets and harsh industrial environments
    • ±10% output voltage trim enables fine tuning of the 24 V DC output, compensating for cable voltage drop in long wiring runs to field devices
    • High power factor (>0.95) reduces harmonic distortion of the power grid, complying with industrial EMC standards and reducing the need for additional power factor correction equipment
    • Compact 60 mm width allows high-density mounting on DIN rails, saving valuable control cabinet space for large-scale automation systems
    • Tool-free DIN-rail clip-on installation enables quick on-site setup and replacement, reducing installation and maintenance time
    • Visible LED status indicators (power/fault) provide instant visual feedback on the power supply status, simplifying fault diagnosis
    • Input surge protection withstands electrical surges and transients common in industrial power grids, preventing module damage from voltage spikes
    • Continuous 24/7 operation design with industrial-grade components ensures high reliability for mission-critical automation systems
    • Complies with international safety and EMC standards (CE, UL, IEC), enabling global use in industrial and commercial applications
  • Application Scenarios:
    • Industrial control cabinets for powering PLCs, I/O modules, HMIs and communication gateways in factory automation systems
    • Building automation for powering BMS controllers, sensors, actuators and access control systems in commercial and industrial buildings
    • Water and wastewater treatment for powering remote I/O racks and field sensors in treatment plants and lift stations
    • Mining and mineral processing for powering rugged automation equipment in remote, high-temperature and vibration-prone locations
    • Marine and offshore applications for powering shipboard automation equipment in salt-laden, corrosive environments (with additional corrosion protection)
    • Data centers for powering industrial control systems and monitoring equipment for cooling and power distribution
    • Food and beverage production for powering automation equipment in washdown environments (when mounted in sealed enclosures)
    • Remote monitoring stations for powering PLCs, RTUs and communication modules in outdoor industrial applications (e.g., oil and gas pipelines)
    • Automotive manufacturing for powering robotic workstations, assembly line control systems and sensor networks
    • Pharmaceutical manufacturing for powering GMP-compliant automation equipment in clean room environments

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