Digital guide
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ABB KSD211B 3BHE022455R1101 — High-Integrity Servo Drive Module
1. Technical Specifications
• Supply voltage: three-phase 380–480 V AC ±10 %
• Continuous output current: 16 A
• Peak current (3 s): 48 A
• Control method: field-oriented vector control (FOC) with auto-tuning PID
• Positioning accuracy: ±0.02 mm (with 17-bit absolute encoder)
• Loop update rate: 1 kHz (current), 4 kHz (speed), 1 kHz (position)
• Feedback: absolute encoder, resolver, or incremental encoder
• Communication: CANopen, RS-485, ABB Robot Network, EtherNet/IP via expansion
• Safety: STO (Safe Torque Off) and SS1 (Safe Stop 1) certified to SIL 2 / ISO 13849-1 Cat. 3
• Response time to safety command: ≤ 50 ms
• Regenerative braking: built-in, returns up to 25 % of braking energy to DC bus
• Operating temperature: 5 °C to 45 °C (derating above 40 °C)
• Protection class: IP20 (cabinet-mounted) with conformal coating
• Dimensions: 200 mm W × 300 mm H × 150 mm D
• Weight: 2.8 kg
Detailed content
2. Functional Features
• Single-axis drive for ABB IRB robot families and third-party servo motors
• Hot-swappable in IRC5 controller rack during maintenance
• Adaptive vibration suppression and notch filters for low-noise operation
• Remote diagnostics through ABB RobotStudio and web server
• Capacitor-based power-loss ride-through for controlled motor stop during outages
• Redundant 24 V DC supply inputs with reverse-polarity protection
• Single-axis drive for ABB IRB robot families and third-party servo motors
• Hot-swappable in IRC5 controller rack during maintenance
• Adaptive vibration suppression and notch filters for low-noise operation
• Remote diagnostics through ABB RobotStudio and web server
• Capacitor-based power-loss ride-through for controlled motor stop during outages
• Redundant 24 V DC supply inputs with reverse-polarity protection
3. Application Scenarios
• Automotive body-in-white welding lines: precise spot-weld positioning at 1 kHz bandwidth
• Electronics assembly: high-density PCB pick-and-place with ±0.02 mm repeatability
• Pharmaceutical packaging: sterile vial handling under GMP cleanroom requirements
• Food & beverage: aseptic carton filling with contamination-free emergency stop
• Logistics AGVs: energy-regenerative braking reduces battery cycling by 25 %
• Heavy-duty material handling: 500 kg engine-block manipulation with smooth S-curve profiles
• Automotive body-in-white welding lines: precise spot-weld positioning at 1 kHz bandwidth
• Electronics assembly: high-density PCB pick-and-place with ±0.02 mm repeatability
• Pharmaceutical packaging: sterile vial handling under GMP cleanroom requirements
• Food & beverage: aseptic carton filling with contamination-free emergency stop
• Logistics AGVs: energy-regenerative braking reduces battery cycling by 25 %
• Heavy-duty material handling: 500 kg engine-block manipulation with smooth S-curve profiles
4. Installation & Maintenance
• Mount inside IRC5 controller cabinet with 50 mm clearance for forced-air cooling
• Motor and encoder cables: shielded, ≤ 30 m without additional filtering
• Commissioning via RobotStudio: motor auto-identification, gain optimization, safety verification
• Maintenance interval: fan filter cleaning every 3 months, capacitor check every 5 years
• Mean time between failures (MTBF): > 100 000 h at 40 °C full load
• Mount inside IRC5 controller cabinet with 50 mm clearance for forced-air cooling
• Motor and encoder cables: shielded, ≤ 30 m without additional filtering
• Commissioning via RobotStudio: motor auto-identification, gain optimization, safety verification
• Maintenance interval: fan filter cleaning every 3 months, capacitor check every 5 years
• Mean time between failures (MTBF): > 100 000 h at 40 °C full load
5. Ordering Package
• KSD211B 3BHE022455R1101 servo drive module
• Connector kit: motor power, brake, encoder, STO, DC bus, 24 V logic
• DIN rail retention slides and earthing braid
• Quick-start guide, safety certificate, RobotStudio license key
• KSD211B 3BHE022455R1101 servo drive module
• Connector kit: motor power, brake, encoder, STO, DC bus, 24 V logic
• DIN rail retention slides and earthing braid
• Quick-start guide, safety certificate, RobotStudio license key
