ABB GRID BREAKER UNIT GBU72 3BHE055094R0002 3BHE031197R0001 3BHB030310R0001
ABB Grid Breaker Unit GBU72 – Complete Technical Dossier
(Scope: 3BHE055094R0002 Control Unit, 3BHE031197R0001 Driver Module, 3BHB030310R0001 Sensor Interface)
(Scope: 3BHE055094R0002 Control Unit, 3BHE031197R0001 Driver Module, 3BHB030310R0001 Sensor Interface)
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Product Identity
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Family name: GBU72
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Constituent part numbers: 3BHE055094R0002 (master control), 3BHE031197R0001 (gate driver), 3BHB030310R0001 (sensor front-end)
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Platform integration: MACH™ HVDC control & protection system, PCS6000 medium-voltage converters, and grid-connected energy-storage inverters
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Detailed content
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Electrical Ratings
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DC system voltage span: 80 kV – 800 kV DC
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Rated breaking current: 25 kA (peak) cleared within < 3 ms
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Control power: 110/220 V DC ±20 % or 24 V DC ±10 % depending on sub-module
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Communication: IEC 61850-9-2LE over fiber optic, Profibus-DP, Modbus-TCP/RTU, CANopen
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Functional Architecture
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3BHE055094R0002 – Master Control Unit
– Dual-redundant DSP + FPGA real-time core
– Executes DCC800 protection algorithms: di/dt, dv/dt, differential current, back-up over-current (SIL3)
– Cycle time < 10 µs, fiber-optic latency < 1 µs to pole control -
3BHE031197R0001 – Gate Driver
– ±15 V, 200 A pulse capability for IGBT/IGCT valve triggering
– Propagation delay < 50 µs, jitter < 5 µs
– Salt-fog corrosion class ISO 12944 C5-M for offshore wind -
3BHB030310R0001 – Sensor Interface
– 1 MHz sampling, 16-bit resolution, Rogowski coil input
– ±50 kV/µs common-mode rejection, fibre-isolated outputs
– Built-in self-test and calibration routines
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Protection & Performance Highlights
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Hybrid breaker topology: mechanical contact for conduction loss < 0.1 %, solid-state stack for interruption
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Fault detection latency: 2 ms from over-current onset to trip command
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Grid support: LVRT, HVRT, zero-voltage ride-through per IEC 61400-21 & IEEE 1547-2018
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Hot-swap modules; MTBF > 150 000 h per IEC 61709
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Mechanical & Environmental
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Enclosure protection: IP54 (standard), IP65 offshore variant
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Operating temperature: –40 °C … +70 °C
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Storage temperature: –50 °C … +85 °C
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Vibration & shock: IEC 60721-3-3 class 3M6, seismic IEEE 693-2005 high level
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Weight per complete breaker bay: ≈ 600 kg; sub-modules 0.8 – 3 kg depending on function
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Application Scenarios
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HVDC transmission: VSC-HVDC and LCC-HVDC schemes as primary DC protection breaker
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Offshore & onshore wind: turbine nacelle or tower-base grid connection up to 15 MW per unit
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Grid-scale battery storage: PCS6000 inverter bays performing charge/discharge control and fault isolation
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Industrial microgrids: seamless islanding, black-start, and frequency regulation
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Retrofit of existing medium-voltage drives and synchronous condensers for enhanced grid-code compliance
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Certification & Standards
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IEC 62271-307 HVDC circuit-breaker standard
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IEC 61850-9-2LE sampled values & GOOSE messaging
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CE, UL 1741-SA, DNV-GL offshore type approval
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Service & Lifecycle
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ABB Ability™ remote monitoring: breaker wear, contact erosion, capacitor health
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24/7 global technical support, on-site commissioning, 48-hour spare-part delivery
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Design lifetime > 20 years with scheduled maintenance intervals every 5 years
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