ABB CI867K01 Communication Interface
Technical Specifications
- Electrical & Physical Parameters:
- Power Supply: 24 V DC ±20%.
- Power Consumption: ≤4.5 W.
- Operating Temperature: 0°C to +55°C (storage: -40°C to +85°C).
- Dimensions: 127.5 mm (H) × 59 mm (W) × 185 mm (D).
- Weight: 0.7 kg (standard configuration).
- Protection Rating: IP20 (EN60529/IEC 529 compliant).
Detailed content
- Communication Interfaces:
- Primary Protocol: Modbus TCP/IP.
- Additional Protocols: PROFIBUS DP, EtherNet/IP, IEC 60870-5-101/103.
- Ports:
- Channel 1: Full-duplex 100 Mbps RJ-45 Ethernet.
- Channel 2: Half-duplex 10 Mbps RJ-45 Ethernet.
- Max Connections: 16 concurrent TCP/IP sessions.
- Integration & Compatibility:
- Controllers: ABB AC 800M, AC 800PEC, AC 800M High Integrity.
- Systems: ABB 800xA, Freelance DCS.
- Expansion: Supports up to 12 units on CEX-Bus.
Functional Features
- High Reliability & Redundancy:
- Hot-Swap Capability: Replace modules without system shutdown.
- Dual-Channel Ethernet: Redundant communication paths for fault tolerance.
- Advanced Diagnostics:
- Real-time network health monitoring.
- Event logging for troubleshooting communication faults.
- Integrated Design:
- Combines CEX-Bus logic, communication unit, and DC/DC converter in one module.
- Conformal coating for humidity/chemical resistance.
- Security & Compliance:
- Password protection and encrypted firmware.
- Certifications: CE, UL, RoHS, EMC Directive 2004/108/EC.
Application Scenarios
- Industrial Automation:
- Connects PLCs (e.g., AC 800M) to field devices (sensors, actuators) in automotive assembly lines.
- Synchronizes robotic systems (e.g., KUKA) via PROFIBUS DP.
- Process Industries:
- Monitors reactor temperatures/valve pressures in chemical plants using Modbus TCP.
- Integrates with ABB 800xA for refinery pipeline control.
- Energy & Infrastructure:
- Interfaces with turbine control systems (e.g., GE Mark VIe) for grid stabilization.
- Remote monitoring of water treatment pump stations via IEC 60870-5-104.
Installation & Maintenance
- Deployment:
- DIN rail mounting with ≥50 mm ventilation clearance.
- Ethernet cables require connection via switches.
- Preventive Maintenance:
- Biannual cleaning of RJ-45 connectors.
- Firmware updates via ABB Control Builder software.
- Troubleshooting:
- Link Failure: Inspect port contamination or cable damage.
- Data Latency: Verify Channel 2 speed settings (10 Mbps half-duplex).
Certifications & Support
- Compliance: ATEX (Zone 2), SIL 2.
- Warranty: 12–36 months (extendable).
- Global Service: ABB-certified engineers; 48-hour critical failure response.