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ABB AX460/100010/STD

The ABB AX460/100010/STD is a single/dual input analyzer designed for precise measurement and control of pH/Redox (ORP) parameters in industrial processes. Engineered for reliability and flexibility, this module serves as a core component for real-time monitoring and automation in water treatment, chemical processing, and power generation applications. Below is a comprehensive overview based on verified technical insights and industry context:

Detailed content

Technical Specifications

  • Measurement Capabilities:
    • pH Range: -2 to 16 pH units with ±0.02 pH accuracy.
    • Redox (ORP) Range: -1200 to +1200 mV with ±2 mV accuracy.
    • Temperature Compensation: Automatic or manual Nernstian compensation (-10°C to +200°C) 17.
  • Input Configuration:
    • Supports single or dual-channel measurements for pH/ORP, with optional temperature sensor integration.
    • Compatible with glass, enamel, antimony pH electrodes, and metal ORP sensors 17.
  • Communication:
    • Modbus RTU/TCP for seamless integration with PLCs, HMIs, and SCADA systems.
    • Optional Profibus DP connectivity for advanced process control 17.
  • Power Supply:
    • Operates on 100–240 V AC (50/60 Hz) or 12–30 V DC with ≤10 W power consumption 17.
  • Physical Design:
    • Wall-mount version: IP65 protection (dimensions: 192 x 230 x 94 mm; weight: 1 kg).
    • Panel-mount version: IP65 front protection (dimensions: 96 x 96 x 162 mm; weight: 0.6 kg) 17.
  • Environmental Parameters:
    • Temperature Range: -10°C to +55°C (standard); -20°C to +50°C for extended operation 217.
    • Humidity: 0–95% non-condensing, ensuring stability in high-moisture environments.

Functional Features

  1. Precision Measurement:
    • High-resolution LCD display with backlight and auto-off function for energy efficiency.
    • Automatic calibration with stability detection, supporting multiple standards (ABB, DIN, NIST) 17.
  2. Control and Automation:
    • Built-in PID controller for closed-loop process regulation (e.g., chemical dosing).
    • 3 relay outputs and 2 analog outputs (4–20 mA) for alarm signaling and process control 317.
  3. Data Management:
    • Electronic logbook records calibration history, alarms, and process events for traceability.
    • Real-time clock ensures timestamped data logging 17.
  4. Safety and Reliability:
    • Password protection secures configuration settings.
    • Self-diagnostic functions monitor sensor health and signal integrity.
  5. Expandability:
    • Optional add-on boards increase relay outputs to 5 and analog outputs to 4 for complex systems 3.

Application Scenarios

  1. Water and Wastewater Treatment:
    • Monitors pH/ORP in filtrationdisinfection, and sludge processing to ensure regulatory compliance.
    • Controls chemical dosing systems for optimal coagulation and flocculation 317.
  2. Chemical and Pharmaceutical Industries:
    • Maintains pH stability in reactor processes and clean-in-place (CIP) systems.
    • Monitors ORP in electroplating and oxidation reactions for quality control 317.
  3. Power Generation:
    • Optimizes pH in boiler feedwater and cooling systems to prevent corrosion.
    • Monitors ORP in condensate polishing for steam cycle integrity 317.
  4. Food and Beverage:
    • Ensures pH consistency in pasteurizationfermentation, and cleaning protocols.
    • Detects ORP changes in sanitization processes to maintain microbial safety 17.

Integration and Compatibility

  • System Architecture:
    • Part of ABB’s Industrial IT ecosystem, enabling integration with ABB’s System 800xA and third-party control systems.
    • Supports ModbusProfibus, and HART protocols for interoperability 17.
  • Software Tools:
    • Configured via ABB’s Control Builder M for parameter setup and firmware updates.
    • Enables remote diagnostics through ABB Ability™ Condition Monitoring 2.
  • Installation Flexibility:
    • Wall-mountpipe-mount, or panel-mount options with IP65 protection for harsh environments.
    • Cable glands or knockout hubs accommodate diverse wiring requirements 17.

Environmental and Safety Considerations

  • Sustainability:
    • RoHS-compliant materials reduce environmental impact.
    • Energy-efficient design aligns with EU ErP Directive standards.
  • Rugged Reliability:
    • Resistant to vibration, shock, and electromagnetic interference (EMI) per IEC 61000-6-2.
    • Conformal coating option enhances durability in corrosive environments 17.
  • Safety Compliance:
    • Electrical isolation (2 kVrms) protects against voltage spikes.
    • CE certification ensures adherence to European safety and EMC standards 15.

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