Digital guide

You are here:

ABB AI03

Technical Specifications

  • Input Capabilities:
    • Supports 8 channels of 2/3/4-wire RTD inputs, individually configurable for different RTD types:
      • 100 Ω platinum (U.S. lab/industrial standard, European standard)
      • 120 Ω nickel
      • 53 Ω copper (Chinese standard)49.
    • A/D resolution: 16-bit with polarity, ensuring high precision across the full scale range (FSR = 500 Ω)4.
    • All 8 channels update within 450 ms, enabling real-time monitoring of dynamic processes4.

Detailed content

  • Signal Accuracy:
    • ±0.1% of FSR accuracy, minimizing measurement errors in temperature-sensitive environments4.
    • Automatic calibration eliminates manual adjustments, maintaining long-term reliability4.
  • Power Requirements:
    • Operates on 24V DC ±10%, with a typical power consumption of 68 mA and maximum 76 mA4.
  • Environmental Ratings:
    • Operational temperature: -40°C to +70°C, suitable for extreme industrial conditions4.
    • Storage temperature: -40°C to +85°C, ensuring resilience during transportation and downtime4.
    • IP20-rated enclosure protects against dust and solid particles in indoor settings4.
  • Physical Design:
    • Compact dimensions: 27 mm (width) × 106 mm (depth) × 190 mm (height), weighing 226 g for space-efficient installation4.
    • Horizontal or vertical mounting options compatible with ABB’s XBS 01-CJC base for cold junction compensation49.

Functional Features

  • RTD Signal Conditioning:
    • Galvanic isolation (1500 V for 1 minute) safeguards against electrical noise and ground loops4.
    • Open circuit detection within 5 seconds alerts operators to sensor malfunctions4.
    • High noise rejection (-70 dB normal mode, -90 dB common mode) ensures stable readings in noisy environments4.
  • Diagnostic Tools:
    • Front-panel LED indicators for power status, fault detection, and individual channel health4.
    • Mini USB port enables local diagnostics and firmware updates4.
    • Remote diagnostics via ABB’s Symphony Plus system for centralized monitoring4.
  • Modular Integration:
    • Compatible with ABB’s SD Series I/O and Symphony Plus distributed control systems (DCS)49.
    • Supports hot-swap functionality for maintenance without disrupting operations7.
  • Safety Compliance:
    • CE-marked for EMC and low voltage directives, UL-listed for North American markets4.
    • CSA-certified for non-hazardous and Class I, Division 2 hazardous locations4.

Application Scenarios

  • Industrial Process Control:
    • Monitors temperature in chemical reactors, distillation columns, and pharmaceutical sterilization systems, ensuring process stability and quality control47.
    • Integrates with PLCs (e.g., ABB AC800M) to adjust cooling/heating systems in real time37.
  • Power Generation:
    • Measures turbine inlet temperatures and steam generator conditions in thermal power plants, optimizing energy efficiency411.
    • Supports renewable energy installations by monitoring solar panel temperatures and wind turbine gearbox conditions7.
  • HVAC and Building Automation:
    • Manages chilled water systems and air handling units in commercial buildings, maintaining comfort while reducing energy consumption7.
  • Food and Beverage Industry:
    • Ensures compliance with hygiene standards by monitoring pasteurization and fermentation processes7.
  • Mining and Metals:
    • Controls conveyor belt temperatures and ore crusher operations to prevent overheating and downtime7.

Compatibility and Certifications

  • System Integration:
    • Works seamlessly with ABB’s Automation Builder software for configuration and programming4.
    • Supports IEC 61131-3 programming languages (Ladder Logic, Function Block Diagram)7.
  • Communication Protocols:
    • Integrates with fieldbus systems (e.g., Profibus DP, Modbus RTU) via ABB’s communication modules7.
    • Compatible with third-party SCADA systems for data aggregation and remote monitoring7.

Operational Benefits

  • Reliability:
    • Redundant power supply options and error-correcting memory enhance fault tolerance4.
    • Long MTBF (235,718 hours) and short MTTR (1 hour) minimize downtime4.
  • Energy Efficiency:
    • Low power consumption design reduces operational costs in energy-intensive applications4.
  • Scalability:
    • Parallel configurations allow expansion to handle large-scale temperature monitoring requirements7.

Limitations in Available Data

While the AI03’s core specifications and functionalities are well-documented, specific details—such as detailed thermal performance curves for extreme environments or compatibility with non-ABB systems—may require direct consultation with ABB’s technical documentation. For mission-critical applications, verifying integration with existing infrastructure and obtaining certified performance data is recommended.
Discover our other products
SIEMENS/MOORE 16210-1-3 RTM MARSHALLED TERMINATION ASSEMBLY 1621013 16210-1-3
RELCOM CBT-43300G 4-Port Tap for Honeywell, Fisher Emerson, Siemens Moore. CBT-43300G
SIEMENS 16056-435 / 16056435 16056-435
SIEMENS 15999-262 / 15999262 15999-262
SIEMENS/MOORE  #16193-21-4  INPUT DISCRETE MODULE (230VAC)  M111 16193-21-4
Siemens Moore APACS QUADLOG SDM MTA Board 16167-1-3 16167-1-3
SIEMENS MOORE 39MBXNAN APACS+ MODULBUS EXPANDER 16180-1 fits Honeywell Yokogawa. 16180-1
SIEMENS 15950-11-6 / 15950116 ( TESTED CLEANED) 15950-11-6
Moore 16066-41-4 Modulrac APACS+ Module Backplane PLC Board 16066-41-4
SIEMENS MOORE  15854-53-BBB 155854-53-3 15854-41-4 155854-53-3
Moore Backplane Modulrac Module I/O Bus 16066-51-1 PLC APACS Quadlog Siemens 16066-51-1

You may also like