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ABB 3BHE023784R000

Technical Specifications

  • Voltage and Current Ratings:
    • Rated voltage: 4500 V (suitable for medium- to high-voltage systems).
    • Continuous current capacity: 3000 A (peak surge current: 15,000 A).
    • Switching frequency: Up to 1 kHz for precise control in dynamic environments.

Detailed content

  • Thermal Management:
    • Direct water-cooling (liquid-cooled design) ensures efficient heat dissipation, maintaining stable performance under high loads.
    • Maximum junction temperature: 125°C (guaranteed reliability in harsh industrial conditions).
  • Signal Interface:
    • Optical fiber communication for high-speed triggering and diagnostics, minimizing electromagnetic interference (EMI).
    • Integrated gate drive electronics for precise control of turn-on/turn-off sequences.
  • Environmental Ratings:
    • Operating temperature: -40°C to +85°C (wide industrial range).
    • IP67 protection against dust and water ingress (suitable for outdoor or wet environments).
  • Physical Dimensions:
    • 300 mm (W) × 200 mm (H) × 100 mm (D) (compact design for space-constrained installations).
    • 8 kg weight for easy integration into modular systems.

Functional Features

  1. High-Power Switching:
    • Combines the low conduction losses of thyristors with the fast switching speeds of IGBTs, ideal for high-power converters and inverters.
    • Soft commutation reduces voltage spikes and electromagnetic noise during operation.
  2. Redundancy and Fault Tolerance:
    • Supports parallel operation of multiple modules for increased power capacity and redundancy.
    • Built-in fault detection (overcurrent, overvoltage, thermal overload) ensures safe shutdown and diagnostics.
  3. Modular Design:
    • Expandable via standardized mounting interfaces for scalability in large-scale systems.
    • Hot-swap capability allows maintenance without system downtime.
  4. Control Flexibility:
    • Compatible with PWM control algorithms for motor drives and grid-connected inverters.
    • Configurable via ABB Control Builder F or third-party software for custom applications.
  5. Safety Compliance:
    • SIL 2 (IEC 61508) certification for safety-critical applications when paired with redundant systems.
    • Compliant with IEC 60747-16 (semiconductor devices) and CE/UL standards.

Application Scenarios

  1. Power Transmission and Distribution:
    • Controls high-voltage DC (HVDC) transmission systems for efficient long-distance power transfer.
    • Manages static var compensators (SVCs) to stabilize grid voltage and reduce reactive power losses.
  2. Industrial Motor Drives:
    • Drives large synchronous motors in mining, cement, and water treatment plants.
    • Enables variable-speed control for pumps, compressors, and conveyors, optimizing energy efficiency.
  3. Renewable Energy:
    • Converts DC power from solar inverters and wind turbine generators to grid-compatible AC.
    • Supports energy storage systems (ESS) by regulating charge/discharge cycles.
  4. Rail Transportation:
    • Powers electric locomotives and high-speed trains via traction converters.
    • Manages auxiliary power systems for onboard equipment.
  5. Industrial Automation:
    • Controls heavy-duty cranes and metal rolling mills requiring high torque and precision.
    • Integrates with PLCs and DCS systems for centralized process management.

Integration and Compatibility

  • System Integration:
    • Seamlessly integrates with ABB’s System 800xA DCS for centralized monitoring and analytics.
    • Interfaces with third-party PLCs (e.g., Siemens S7, Rockwell ControlLogix) via OPC UA.
  • Field Device Support:
    • Compatible with smart sensors (HART protocol) and actuators (Profibus PA).
  • Software Tools:
    • Utilizes ABB Ability™ Condition Monitoring for predictive maintenance and performance optimization.
    • Supports IEC 61850 for substation automation and grid integration.

Compliance and Certifications

  • Standards:
    • Meets IEC 60747-16 (semiconductor devices) and IEC 61800-5-1 (adjustable-speed drives).
  • Safety:
    • CE Marked for EU directives and UL 508 compliant.
  • Environmental:
    • Adheres to RoHS and WEEE standards for material safety.

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