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ABB 1KHL015545R0001

Technical Specifications

  • Voltage Range: Operates within 24–240V AC/DC input voltage, accommodating a wide range of industrial power systems.
  • Current Monitoring: Supports 3-phase current monitoring with adjustable trip settings (typically 0.5–100A), enabling precise overload detection.
  • Environmental Ratings: IP20-rated enclosure for protection against solid objects ≥12mm, suitable for indoor control panels.
  • Operating Temperature: -25°C to +70°C, ensuring stability across diverse industrial environments.
  • Communication: Integrates with Modbus RTU for remote configuration and diagnostics, facilitating seamless integration into automation systems.
  • Physical Design: Compact DIN rail-mountable form factor (17.5mm width) for space-efficient installations.

Detailed content

Functional Features

  • Comprehensive Protection:
    • Overload Protection: Prevents motor damage by detecting excessive current draw.
    • Phase Failure Detection: Alerts or shuts down the system if phase loss or imbalance occurs.
    • Thermal Overload Simulation: Emulates motor thermal behavior to protect against prolonged overheating.
  • Diagnostic Capabilities:
    • Real-time monitoring of motor current, voltage, and temperature.
    • Fault indication via LED status lights for quick troubleshooting.
  • User Interface: Intuitive push-button interface with a backlit LCD display for parameter configuration and status overview.
  • Energy Efficiency: Monitors motor load to optimize energy consumption, reducing operational costs.
  • Expandability: Supports auxiliary modules for additional functions like 4-20mA analog output or digital inputs.

Application Scenarios

  • Industrial Machinery: Protects motors in pumps, compressors, conveyors, and fans across manufacturing, water treatment, and chemical processing industries.
  • Power Generation: Ensures reliable operation of motors in power plant auxiliary systems, such as boiler feedwater pumps and cooling fans.
  • HVAC Systems: Monitors motors in air handling units (AHUs) and chillers to maintain consistent performance in commercial buildings.
  • Mining and Materials Handling: Safeguards heavy-duty motors in crushers, conveyors, and extraction equipment.
  • Food and Beverage: Compliant with hygiene standards for motor protection in processing lines and packaging machinery.

Compatibility

  • System Integration: Works seamlessly with ABB’s industrial automation platforms (e.g., AC500 PLCs) and third-party control systems via Modbus RTU.
  • Fieldbus Options: Optional modules enable connectivity to PROFIBUS DP, Ethernet/IP, or PROFINET for advanced networked control.

Certifications and Compliance

  • Safety Standards: CE-marked for compliance with EU directives on low voltage (LVD) and electromagnetic compatibility (EMC).
  • Environmental Compliance: RoHS-compliant materials ensure adherence to hazardous substance restrictions.
  • Industry Certifications: UL-listed for North American markets, meeting rigorous safety and performance criteria.

Additional Attributes

  • Ease of Installation: Plug-and-play design with quick-connect terminals for fast commissioning.
  • Longevity: Rugged construction with corrosion-resistant components for reliable performance in harsh conditions.
  • Lifecycle Support: Backed by ABB’s global technical support and documentation, including detailed user manuals and software tools.
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