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ABB PCS6000 PRODUCT FAMLIY

ABB PCS6000 Product Family – Comprehensive Technical Dossier
  1. Product Identity
    • Manufacturer: ABB Switzerland
    • Family name: PCS6000
    • Positioning: Medium-voltage power-conversion platform for renewable generation, grid support and energy storage

Detailed content

  1. Electrical Specifications (common platform values)
    • Power range: 1 – 15 MW per unit, parallelable beyond 50 MW
    • Nominal AC voltage: 3.3 kV (optional 4.16 kV, 6.0 kV, 6.6 kV on request)
    • DC-link voltage: 0 – 4.3 kV generator side, 0 – 4.3 kV grid side
    • Frequency range: generator side 0 – 120 Hz; grid side 50 Hz or 60 Hz
    • Topology: 3-level neutral-point-clamped voltage-source inverter, fuseless design
    • Semiconductor: Integrated Gate-Commutated Thyristor (IGCT) or latest IGBT/SiC hybrids
    • Efficiency at rated point: ≥ 98 % (European efficiency ≥ 98.5 %)
    • Generator-side du/dt: < 1.5 kV µs⁻¹
    • Power factor: 0.8 leading … 0.8 lagging continuously adjustable, ≥ 0.99 at unity
    • THD: < 3 % current, < 1.5 % voltage at PCC per IEEE 519
  2. Mechanical & Environmental
    • Cooling: liquid closed-loop with redundant pumps, optional air-cooled versions ≤ 2 MW
    • Coolant inlet temperature: up to 45 °C (derate 1 % K⁻¹ above 40 °C)
    • Ambient temperature: operation –10 °C … +45 °C; storage –25 °C … +55 °C; transport –25 °C … +70 °C
    • Altitude: 0 – 1 000 m standard, derate 1 % per 100 m above
    • Degree of protection: IP54 standard, IP65 offshore variant
    • Vibration & shock: IEC 60721-3-3 class 3M6
    • Seismic qualification: IEEE 693-2005 high level
  3. Control & Communication
    • Controller: ABB AC 800PEC, dual-CPU redundant architecture
    • Modulation: generator side – PWM, grid side – optimized pulse pattern (OPP)
    • Field-buses: Profibus DP, Profinet IO, Modbus TCP, EtherCAT, CANopen
    • Service interface: Ethernet for Windows-based PCM600 tool, VPN remote access ready
    • Cloud: native ABB Ability™ connection for fleet analytics and firmware push
  4. Key Functional Features
    • Fault ride-through: low-voltage (LVRT), high-voltage (HVRT), zero-voltage (ZVRT) per IEC 61400-21 and IEEE 1547-2018
    • Black-start capability from energy storage or diesel genset
    • Grid-forming, grid-following and droop modes for microgrid and weak-grid operation
    • Hot-swap power modules and gate drive boards for < 30 min MTTR
    • Integrated pre-charge, braking chopper and EMC filter on common skid
  5. Application Scenarios
    • Onshore & offshore wind turbines 1 – 15 MW, nacelle or tower-base installation
    • Large-scale photovoltaic plants 1 – 50 MW blocks, 1 500 V DC input
    • Battery energy storage systems (BESS) for peak-shaving, frequency regulation and spinning reserve
    • STATCOM installations up to 50 MVAr for wind-farm grid-code compliance
    • Containerised microgrids integrating wind, solar, storage and gensets
    • Industrial MV drives retrofit using PCS6000 power modules (same hardware family as ACS6000 drives)
  6. Certifications & Compliance
    • CE 2014/35/EU, 2014/30/EU
    • UL 6141 / UL 1741-SA
    • DNV-GL GL-IV-2:2012 offshore type approval
    • CGC R46022:2011 wind-power converter certification
    • ISO 9001, ISO 14001, ISO 45001 management systems
  7. Service & Lifecycle
    • Design lifetime: > 20 years at 7 000 h year⁻¹ operation
    • Mean Time Between Failures (MTBF): > 100 000 h including cooling system
    • Spare-part strategy: global 48-hour delivery, local hot-swap stock
    • Training: ABB University hands-on commissioning and advanced service courses

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